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OFFSHORE
TECHNOLOGY
CONFERENCE
6-9 iVIay 1996
Houston, Texas U.S.A.
Proceedings
Volume
3
Construction &
Installation
TECHNISCHE UNfVEnSiTEiT
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28th ANNUAL "^-"^
OFFSHORE TECHNOLOGY
CONFERENCE
1996
PROCEEDINGS
VOLUME
3
1996 OFFSHORE TECHNOLOGY CONFERENCE
P O L I C Y GOVERNING PUBLICATION O F PAPERS
PRESENTED AT T H E OFFSHORE T E C H N O L O G Y C O N F E R E N C E
The papers included in the four Proceedings for the 28th Annual Offshore Technology Conference will not be pub-lished in any other form. The sponsor organizations for the 1996 O T C are listed under the copyright statement be-low. No publication of papers presented at the 28th Annual Offshore Technology Conference is authorized without the express written permission of the Board of Directors for the Conference. Permission to copy is restricted to an abstract of not more than 300 words. Illustrations may not be copied. Such use of an abstract should contain con-spicuous acknowledgment of where and by whom the paper was presented.Questions relating to publication of papers by individuals or organizations other than the sponsor organizations should be directed to Technology Transfer. Offshore Technology Conference, P.O. Box 833868, Richardson, T X 75083-3868, U.S.A., or 222 Palisades Creek Drive, Richardson. T X 75080, U.S.A.
© C o p y r i g h t 1996
O F F S H O R E T E C H N O L O G Y C O N F E R E N C E on behalf of the American Institute of Mining. Metallurgical, and Petroleum Engineers (Society of Petroleum Engineers, Society for Mining, Metallurgy, and Exploration, The Min-erals. Metals, and Materials Society), The American Associalion of Petroleum Geologists, The American Institute of Chemical Engineers, The American Society of Civil Engineers, The American Society of Mechanical Engi-neers—Petroleum Division, The Institute of Electrical and Electronics Engineers—Oceanic Engineering Society, The Marine Technology Society, The Society of Exploration Gcophysicists. and The Society of Naval Architects and Marine Engineers.
PROGRAM COMMITTEE
Rick T. Hill, Chairman Oceaneering Production Systems Houston, T X
Amis Judzis, Vice Chairman BP Exploration (Alaska) Inc. Anchorage, A K
Claudia Ludwig ( A A P G ) Consultant
Houston, T X
George Montgomery I V ( A I C h E ) Delta Hudson Engineering Corp. Houston, T X
Bill Luyties ( A S C E ) Shell Offshore Inc. Houston, T X Mike Williams ( A S M E ) F M C Corp. Houston, T X John Chauffe ( I E E E ) Cameron Houston. T X Doug Devoy ( M T S ) Matthews-Daniel Co. Houston. T X E . O . (Woody) Nestvold ( S E G ) Petroleum Industry, I B M Houston. T X Mike Cruickshank ( S M E ) U. of Hawaii Honolulu, HI David Lorenz ( S N A M E ) Noble. Denton, & Assocs. Houston, T X
Pat Rickey ( S P E )
Exxon Production Research Houston, T X
Joe Pope ( T M S ) Fluor Daniel Inc. Sugar Land, T X
T H E O F F S H O R E T E C H N O L O G Y C O N F E R E N C E is the world's largest and most comprehensive technical conference and ex-hibition on offshore resource development. The Conference is jointly sponsored by eleven major international engineering and scientific organizations that have a total membership of some 700,000 professionals.
The O T C technical program combines the expertise offered by the eleven engineering and scientific organizations. Authors from 16 nations will present practical applications, theory, and research findings on al 1 facets of ocean resource development in the 1996 program. The papers have been placed in 48 sessions covering both state-of-the-art and new technology in every area of offshore resource development.
The 4 Proceedings volumes have been separated by major areas of interest, with sessions included in each volume listed below. Papers are listed by O T C number, and most are in numerical order.
V O L U M E 1 V O L U M E 3
Geology, Earth Sciences & Environmental Construction & Installation
Factors
Advancements in Piled Foundation Analysis and Design I Advancements in Piled Foundation Analysis and Design II Impact of Salt on Exploration
Impact of 3D Seismic on Reservoir Characterization I Impact of 3D Seismic on Reservoir Characterization II Integration of Geopiiysical Measurements for Geological
Interpretation
Marine Diamonds—Everybody's Best Friend Mudslide Platform Development at SP47 Optimization of 3D Seismic Sun-eys
Seabed Gas Hydrates, Acoustics and Minerals Seabed Reconnaissance
3D Seismic and Other Exploration-Based Teclmologies for Geohazards Assessment I
3D Seismic and Other Exploration-Based Teclmologies for Geohazards Assessment II
V O L U M E 2
Platform & Marine System Design
Advances in Subsea Technology Offshore Brazil Development of International Standards for Design ofOffshore Platforms to Resist Earthquakes Floating Production—Design and Conversion Floating Production Technology
Floating Production Units Heidrun Field Development I Heidrun Field Development II Loading ofOffslwre Structures Mudslide Platform Development at SP47 Project Management
Risk Assessment
Safety & Environmental Quality
Structural Design and Platform Reassessment The Atlantic Frontier: An Overview
The Atlantic Frontier: Foinaven Field Development
Gulf of Mexico Developments: Popeye and SeaStar Materials, UtilizaUon and Fabrication
Mooring and Station Keeping Offshore Pipelines
Platform Installation
V O L U M E 4
Field Drilling & Development Systems
A Small Operator Implements Subsea Technology Control System Umbilicals, Components and
ROV Interfacing
Deepstar—Results and Plans
Deepwater Subsea Manifold Systems Drilling Technology
Limit State Design Criteria for Pipelines LiuHua Project I
LiuHua Project 11
Mobile Offshore Drilling UtUts Offshore Coiled Tubing Operations Oman-India Gas Pipeline
Paraffm and Hydrate Control
Pompano—A Deepwater Subsea Development Severe Operating Conditions
Subsea Production Systems Well Completions Technology
CONTENTS
Volume 3
O T C 8118 A Method To Estimate the Limiting Sea States for a Docking Operation 7
A. BeldiandP. Chopelin. McDermott-ETPM West Inc.
O T C 8119 Integrated, Float-Over Deck Design Considerations 15
W.D. Hartell and S.M. Beattie, Enercon Engineering Inc.
O T C 8120 Smart Leg: A New Method for Heavy Deck Offshore Installation 31
J.P LabbéandJ.L. Ugras, ETPM. and R.G. Standing, BMT Fluid Mechanics Ltd.
O T C 8121 Experience in Float Over Integrated Deck—Design and Installation 45
J.H. Si grist and J.C. Naudin, Technip-Geoproduction
O T C 8122 Installation ofthe Troll Phase I Gravity Base Platform 57
E. Andences, Aker; E. Skomedal, Statoil; and S. Lindseth, Aker
O T C 8123 Voyage Acceleration Climate: A Comprehensive Statistical Method
for the Evaluation of Design Loads for Offshore Transport 71
A.B. Aalbers, Maritime Re.'iearch Inst.; C.E.J. Leenaars, Dockwise N.V.; and F.H.H.A. Quadvlieg, Maritime Research Inst.
O T C 8124 Construction of a Large Underwater Acoustic AiTay 81
R.F. Zueck, R.L. Bracket, A.P. Smith, and D.R. Shields, Naval Facilities Engineering Service Center
O T C 8125 Popeye Project: An Overview 89
D.C. McLaughlin and B.J. Alford Shell Offshore Inc.
O T C 8126 Popeye Project: Subsea System 97
PB. Ritter, Shell Offshore Inc.; CG. Langner. Sliell E&P Technology Co.; G.E. Sgouros, Shell Offshore Inc.; B.J. Saucier, Intec Engineering Inc.; and R.K. Voss, ABB Vetco Gray
O T C 8127 Popeye Project: Hydraulic Umbilical ] 13
K.G. Jordan and V.T. Williams. Shed Od Products Co.
O T C 8129 Phillips Seastar Project: A Teamwork Approach 121
J.L. Upchurch, Phillips Petroleum Co.
O T C 8130 SeaStar: Subsea Cluster Manifold System Design and Installation 129
P.G.T. Mason, Aker Omega Inc., and J.L. Upchurch, Phillips Petroleum Co.
O T C 8131 Rocky Flowline Project—The Gulf of Mexico's First Reeled Pipe-in-Pipe 145
J.W. Hoose, Global Industries; D.R. Schneider. Shell Offshore; and E.L. Cook, Intec Engineering
O T C 8132 Re-Qualification of Ekofisk Pipeline Systems 155
T.G. Tangeland, Phillips Petroleum Co. Norway, and Leif Collberg, Det Norske Veritas A.S.
O T C 8133 The Unusual Construction Aspects of China's Yacheng 13-1 Gas Pipeline—
The World's Second Longest Subsea Pipeline 165
A. F. Woolgar, Saipem S.p.A./European Marine Contractors Ltd. Joint Venture; J.S. Wilburn, Arco China Inc.; andX. Zhao. China Natl. Offshore Oil Corp.
O T C 8134 Diverless Hard-Pipe Connection Systems for Subsea Pipelines and Flowlines 173
S.K. Reddy, Oceaneering Inteirention Engineering; B.M. Paull, Kerr-McGee Corp.; and B.E. Hals, Oceaneering Ind. Services Ltd.
O T C 8135 Seismic Hazard Evaluation of the Oman India Pipeline 185
K.W. Campbell and P.C. Tlmdiaus, EQE Intl. Inc.; J.E. Mullee, Intec Engineering Inc.; and R. Preston, Oman Oil Co.
O T C 8136 Engineering Appraisal of Pipeline Floatation During Backfilling 197
D.N. Cathie. Sage Engineering S.A.; J.B. Machin, Cofle.xip Stena Offshore Ltd.; and R.F Overy, Shell U.K. E&P
O T C 8137 Some Corrosion Concerns for Girth Welds in C R A Clad and Lined Flowlines 207
B. D. Craig, Metallurgical Consultants Inc.
O T C 8138 Experience With Flexible Pipe in Sour Service Environment: A Case Study
(The Arabian Gulf) 213
O T C 8140 Salt Spray Testing of Sacrificial and Barrier Type Coatings
for the Purpose of Finding a Corrosion Resistant and Environmentally
Acceptable Replacement for Cadmium Plate 255
E.J. Schultz, ERA Technology, and Timothy Hacberle, ABB Vetco Gray
O T C 8141 Qualification of Large Diameter Duplex Stainless Steel Girth Welds Intended
for Low Temperature Service 237
K. Prosser and A.G. Robinson, British Gas Research & Technology, and PE Rogers. British Gas E&P
O T C 8143 Composite Materials for Offshore Application—New Data and Practice 247
P.A. Frieze. MSL Engineering Ltd., and F.J. Banies, Devonport Management Ltd.
O T C 8144 Design, Fabrication and Installation of the Mooring System for the Troll B
Concrete Oil Production Platform 255
M. Mprland, Norsk Hydro, and O. Frydenlund. Kva-rner Engineering a.s.
O T C 8145 Conceptual Design and Comparison of Aramid and Polyester Taut Leg Spread
Moorings for Deepwater Applications 267
Bob Wilde, Aker Marine inc.; Patrick Kelly. Aker Omega hic; Filippo Librino. Aker Marine Inc.; and A.S. Whitehill, Whitehill Mfg. Corp.
O T C 8146 Auger's Lateral Mooring System: Key Learnings 279
CL Lohr. Shell Offshore Inc.
O T C 8147 Fatigue of Mooring Chain in Air and Water—Results and Analysis 291
J.J. Stiff and D.W. Smith, Noble, Denton & .Ai.wcs. Inc.. and N.F. Casey, Natl. Engineering Laboratory
O T C 8148 New Mooring Chain Designs 299
Luis Canada, Javier Vicinay. Alejandro Sanz. and Eduardo L('>pez. Vicinay Cadenas S.A.
O T C 8149 Materials, Manufacturing and Testing Requirements for Offshore Mooring
Steel Wire Ropes 315
P. W. Lohne, Det Nor.ske Veritas A/S
O T C 8150 Design and Installation of Suction Anchor Piles at a Soft Clay Site in
the Gulf of Guinea 325
J-L. Colliat and P Boisard. Elf Aquitaine Production; J-C. Gramet. Single Buoy Moorings; and P. Sparrevik, Norwegian Geoteclmical Inst.
O T C 8169 Popeye Project: R O V Interface 339
CR. Scutes. Deepwater Project Support; D.A. Hernandez. ROV Technologie.s; and D.D. Hickok. Kva-mer FSSL Ltd.
O T C 8263 Development and Testing of Non-Bonded Flexible Pipe for High Temperature/
High Pressure/Deep Water/Dynamic Sour Service Applications 355
Mark Kalman. John Belcher, Bin Chen. Dana Fraser. Andrew Ethridge, and Coble Loper, Wellstream Inc.