ĆWICZENIE - NR 2
Wykonaj na tokarce CNC detal przedstawiony na rysunku wykonawczym. Materiał: wałek aluminiowy PA6, wymiary surówki do obróbki należy dobrać na bazie wymiarów rysunkowych elementu. Programowanie należy najpierw rozpocząć dla lewej strony detalu i zapisanie w pamięci programu, następnie należy odwrócić element obrobiony na symulatorze poprzez wytworzenie nowego programu obróbczego i napisanie programu obróbczego dla prawej strony detalu. Do realizacji zadania wykorzystaj oprogramowanie MTS i SINUMERIK 840. Tam gdzie to możliwe zastosuj cykle obróbcze. W celu wytworzenia programu CNC na obrabiarkę proszę wykonać następujące czynności: ustalenie planu pracy, ustalenie sposobu zamocowania detalu i niezbędnych narzędzi, wytworzenie programu CNC, przeprowadzić symulację programu CNC detalu na danym symulatorze.
Po napisaniu programu proszę przesłać programy od obrabiarki i wykonać obróbkę i sterując
obróbką „blok po bloku”. Podczas wykonywania zadania na obrabiarce zwróć szczególną
uwagę na: kolejność wykonywanych programów, kolejność zamocowania narzędzi
skrawających zgodnie z twoim programem dostosowanym do danej obrabiarki, ustalenie
wartości korekcyjnych narzędzi w głowicy i poprawne ich wprowadzenie do pamięci
maszyny, zamocowania przedmiotu obrabianego w uchwycie, dokładność pomiaru i ustalenie
punktu zerowego przedmiotu obrabianego. Po wykonaniu detalu sprawdź wymiary detalu i
wprowadź ewentualne poprawki wartości korekcyjnych odpowiedniego narzędzia. Po
wprowadzeniu poprawek przeprowadź obróbkę na nowo.
()
(( 25.4.2006 17:58 (
( KONFIGURACJA
( OBRABIARKA MTS01 TM-016_-R1_-060x0646x0920 ( STEROWANIE MTS TM01
(
( PRZEDMIOT OBRABIANY
( WALEC D030.000 L061.000 ( MATERIAŁ AlMg 1::Aluminium ( GĘSTOŚĆ MATERIAŁU 002.70 (
( WRZECIONO GŁÓWNE Z PRZEDM. OBRABIANYM ( UCHWYT TOKARSKI KFD-HS 110
( SZCZĘKA STOPNIOWA HM-110_130-01.000
( RODZAJ ZAMOCOWANIA MOCOWANIE ZEWNĘTRZNE STOPNIOWANY WEWNĄTRZ ( GŁĘBOKOŚĆ ZAMOCOW. E18.000
(( Prawa powierzchnia przedmiotu obrab.: Z+0145.000 (
(
( KONIK
( POZYCJA KONIKA Z+1095.000 (
( AKTUALNE NARZĘDZIE T01 ( NARZĘDZIA
( T01 PUSTY
( T02 NÓŻ KĄTOWY LEWY CL-SCLCL-2020/L/1208 ISO30 ( T03 PUSTY
( T04 NÓŻ KĄTOWY LEWY CL-SVJAL-2020/L/1604 ISO30 ( T05 NAWIERTAK CD-03.15/050/R/HSS ISO30 ( T06 PUSTY
( T07 WIERTŁO KRĘTE DR-10.00/087/R/HSS ISO30 (
( WARTOŚCI KOREKCJI
( D01 R000.800 X+070.000 Z+0045.000 G000.000 E005.000 I-000.800 K-000.800 ( D02 R000.800 X+070.000 Z+0045.000 G000.000 E005.000 I-000.800 K-000.800 ( D03 R000.400 X+070.000 Z+0045.000 G000.000 E054.000 I-000.400 K-000.400 ( D04 R000.400 X+070.000 Z+0045.000 G000.000 E054.000 I-000.400 K-000.400 ( D05 R000.000 X+000.000 Z+0070.000 G003.150 E000.000 I+000.000 K+000.000 ( D06 R000.160 X+060.000 Z+0041.300 G001.600 E000.000 I-000.160 K-000.160 ( D07 R000.000 X+000.000 Z+0159.000 G010.000 E059.000 I+000.000 K+000.000 (
( PKTY ZEROWE PRZEDM.
( G54 X+000.000 Z+0144.500 (
()
N0005 G54
N0010 T0202 G96 S0250 F0000.200 M04 N0015 G92 S3500
N0020 G00 X+031.000 Z+0000.000 N0025 G01 X-001.600
N0030 G00 X+150.000 Z+0100.000 N0035 T0202 G96 S0250 F0000.300 M04 N0040 G92 S3500
N0045 G00 X+030.000 Z+0001.000 N0050 G57 X+000.300 Z+0000.150
N0055 G81 X+015.000 Z+0001.000 I+001.000 N0060 G42
N0065 G01 X+016.000 Z+0000.000 N0070 G01 X+020.000 Z-0002.000 N0075 G01 Z-0017.000
N0080 G01 X+024.000
N0085 G01 X+029.000 Z-0026.000 N0090 G01 Z-0035.000
N0095 G01 X+030.000 N0100 G40
N0105 G80
N0110 G00 X+100.000 Z+0100.000 N0115 T0404 G96 S0250 F0000.100 M04 N0120 G92 S4000
N0125 G00 X+014.000 Z+0001.000 N0060 G42
N0065 G01 X+016.000 Z+0000.000 N0070 G01 X+020.000 Z-0002.000 N0075 G01 Z-0017.000
N0080 G01 X+024.000
N0085 G01 X+029.000 Z-0026.000 N0090 G01 Z-0035.000
N0095 G01 X+030.000 N0100 G40
N0130 G00 X+100.000 Z+0100.000 N0135 M30
)
(( 25.4.2006 18:13 (
( KONFIGURACJA
( OBRABIARKA MTS01 TM-016_-R1_-060x0646x0920 ( STEROWANIE MTS TM01
(
( PRZEDMIOT OBRABIANY
( GEOMETRIA X+029.800 Z+0120.000 ( G01 X+030.000 Z+0120.000 ( G01 X+030.000 Z+0145.500 ( G01 X+000.000 Z+0145.500 ( G01 X+000.000 Z+0085.000 ( G01 X+016.000 Z+0085.000 ( G01 X+020.000 Z+0087.000 ( G01 X+020.000 Z+0101.600
( G03 X+020.800 Z+0102.000 I+000.400 K+000.000 ( G01 X+024.000 Z+0102.000
( G01 X+029.000 Z+0111.000 ( G01 X+029.000 Z+0119.600
( G03 X+029.800 Z+0120.000 I+000.400 K+000.000 ( M30
( MATERIAŁ AlMg 1::Aluminium ( GĘSTOŚĆ MATERIAŁU 002.70 (
( WRZECIONO GŁÓWNE Z PRZEDM. OBRABIANYM ( UCHWYT TOKARSKI KFD-HS 110
( SZCZĘKA STOPNIOWA HM-110_130-01.000
( RODZAJ ZAMOCOWANIA MOCOWANIE ZEWNĘTRZNE STOPNIOWANY WEWNĄTRZ ( GŁĘBOKOŚĆ ZAMOCOW. E17.000
(( Prawa powierzchnia przedmiotu obrab.: Z+0145.500 (
(
( KONIK
( POZYCJA KONIKA Z+1095.000 (
( AKTUALNE NARZĘDZIE T01
( NARZĘDZIA
( T01 PUSTY
( T02 NÓŻ KĄTOWY LEWY CL-SCLCL-2020/L/1208 ISO30 ( T03 PUSTY
( T04 NÓŻ KĄTOWY LEWY CL-SVJAL-2020/L/1604 ISO30 ( T05 NAWIERTAK CD-03.15/050/R/HSS ISO30 ( T06 PUSTY
( T07 WIERTŁO KRĘTE DR-10.00/087/R/HSS ISO30 (
( WARTOŚCI KOREKCJI
( D01 R000.800 X+070.000 Z+0045.000 G000.000 E005.000 I-000.800 K-000.800 ( D02 R000.800 X+070.000 Z+0045.000 G000.000 E005.000 I-000.800 K-000.800 ( D03 R000.400 X+070.000 Z+0045.000 G000.000 E054.000 I-000.400 K-000.400 ( D04 R000.400 X+070.000 Z+0045.000 G000.000 E054.000 I-000.400 K-000.400 ( D05 R000.000 X+000.000 Z+0070.000 G003.150 E000.000 I+000.000 K+000.000 ( D06 R000.160 X+060.000 Z+0041.300 G001.600 E000.000 I-000.160 K-000.160 ( D07 R000.000 X+000.000 Z+0159.000 G010.000 E059.000 I+000.000 K+000.000 (
( PKTY ZEROWE PRZEDM.
( G54 X+000.000 Z+0145.000 (
()
N0005 G54
N0010 T0202 G96 S0250 F0000.200 M04 N0015 G92 S3500
N0020 G00 X+031.000 Z+0000.000 N0025 G01 X-001.600
N0030 G00 X+100.000 Z+0100.000 N0035 T0202 G96 S0250 F0000.300 M04 N0040 G92 S3500
N0045 G00 X+030.000 Z+0001.000 N0050 G57 X+000.300 Z+0000.150
N0055 G81 X+013.000 Z+0001.000 I+001.000 N0060 G42
N0065 G01 X+014.000 Z+0000.000 N0070 G01 X+016.000 Z-0016.000
N0075 G03 X+022.000 Z-0019.000 I+000.000 K-003.000 N0080 G01 Z-0023.000
N0085 G02 X+026.000 Z-0025.000 I+002.000 K+000.000 N0090 G01 X+027.000
N0095 G01 X+029.000 Z-0026.000 N0100 G01 X+029.500
N0105 G40 N0110 G80
N0115 G00 X+100.000 Z+0100.000 N0120 T0404 G96 S0300 M04 F0000.100 N0125 G92 S4000
N0130 G00 X+013.000 Z+0001.000 N0060 G42
N0065 G01 X+014.000 Z+0000.000 N0070 G01 X+016.000 Z-0016.000
N0075 G03 X+022.000 Z-0019.000 I+000.000 K-003.000 N0080 G01 Z-0023.000
N0085 G02 X+026.000 Z-0025.000 I+002.000 K+000.000 N0090 G01 X+027.000
N0095 G01 X+029.000 Z-0026.000 N0100 G01 X+029.500
N0105 G40
N0135 G00 X+100.000 Z+0100.000 N0140 T0505 G97 S2000 M03 F0000.200 N0145 G00 X+000.000 Z+0001.000
N0150 G01 Z-0006.000 N0155 G00 Z+0002.000
N0160 G00 X+100.000 Z+0100.000 N0165 T0707 G97 S0600 M03 F0000.150 N0170 G00 X+000.000 Z+0001.000
N0175 G84 Z-0018.403 K+008.000 A+001.000 B+001.000 D+003.000 N0180 G00 X+100.000 Z+0100.000
N0185 M30
Sinumerik 840D Nr programu %22 N10 G54
N20 TRANS Z61
N30 T4 D1 G96 S150 M3
N40 G95 F0.025 N50 LIMS=2500 N60 G0 X32 Z0.6 N70 G1 X-0.4 N80 G0 X32 Z1 N90 G0 Z0.3 N100 G1 X-0.4 N110 G0 X32 Z1 N120 G0 Z0 N130 G1 X-0.4 N140 G0 X29.5 Z1 N150 G1 Z-37 N160 G0 X30 Z1 N170 G0 X29 Z1 N180 G1 Z-25 N190 G0 X29.5 Z1 N200 G0 X28.5 N210 G1 Z-24.25 N220 G0 X29 Z1 N230 G0 X28 N240 G1 Z-23.5 N250 G0 X28.5 Z1 N260 G0 X27.5 N270 G1 Z-22.5 N280 G0 X28 Z1 N290 G0 X27 N300 G1 Z-21.5 N310 G0 X27.5 Z1 N320 G0 X26.5 N330 G1 Z-20.5 N340 G0 X27 Z1 N350 G0 X26 N360 G1 Z-19.5 N370 G0 X26.5 Z1 N380 G0 X25.5 N390 G1 Z-18.5 N400 G0 X26 Z1 N410 G0 X25 N420 G1 Z-17.5 N430 G0 X26 Z1 N440 G0 X24.5 N450 G1 Z-17 N460 G0 X25 Z1
N470 G0 X24 N480 G1 Z-17 N490 G0 X25 Z1 N500 G0 X23.5 N510 G1 Z-17 N520 G0 X24 Z1 N530 G0 X23 N540 G1 Z-17 N550 G0 X23.5 Z1 N560 G0 X22.5 N570 G1 Z-17 N580 G0 X23 Z1 N590 G0 X22 N600 G1 Z-17 N610 G0 X22.5 Z1 N620 G0 X21.5 N630 G1 Z-17 N640 G0 X22 Z1 N650 G0 X21 N660 G1 Z-17 N670 G0 X21.5 Z1 N680 G0 X20.5 N690 G1 Z-17 N700 G0 X21 Z1 N710 G0 X16
N720 G1 X20.5 Z-1 N730 G0 X21 Z1 N740 X14
N750 G1 X20 Z-2 N760 G1 Z-17 N770 G1 X24
N780 G1 X29 Z-26
N790 G1 Z-38
N800 G0 X35 Z100
N810 M30
Sinumerik 840D Nr programu %33 N10 G54
N20 TRANS Z60
N30 T2 D1 G96 S120 M3 N40 G95 F0.025
N50 LIMS=2500 N60 G0 X32 Z0.6 N70 G1 X-0.8 N80 G0 X32 Z1 N90 G0 Z0.3 N100 G1 X-0.8 N110 G0 X32 Z1 N120 G0 Z0 N130 G1 X-0.8 N140 G0 X29.5 Z1 N150 G1 Z-23 N160 G0 X30 Z1 N170 G0 X29 N180 G1 Z-22.8 N190 G0 X29.5 Z1 N200 G0 X28.5 N210 G1 Z-22.5 N220 G0 X29 Z1 N230 G0 X28 N240 G1 Z-22.2 N250 G0 X28.5 Z1 N260 G0 X27.5 N270 G1 Z-22 N280 G0 X28 Z1 N290 G0 X27 N300 G1 Z-21.9 N310 G0 X27.5 Z1 N320 G0 X26.5 N330 G1 Z-21.9 N340 G0 X27 Z1 N350 G0 X26 N360 G1 Z-21.9 N370 G0 X26.5 Z1 N380 X25.5
N390 G1 Z-21.7 N400 G0 X26 Z1 N410 G0 X25 N420 G1 Z-21.6 N430 G0 X25.5 Z1 N440 G0 X24.5 N450 G1 Z-21.5 N460 G0 X25 Z1 N470 G0 X24 N480 G1 Z-21.4
N490 G0 X24.5 Z1 N500 G0 X23.5 N510 G1 Z-21.1 N520 G0 X24 Z1 N530 G0 X23 N540 G1 Z-20.9 N550 G0 X23.5 Z1 N560 G0 X22.5 N570 G1 Z-20 N580 G0 X23 Z1 N590 G0 X22 N600 G1 Z-18.25 N610 G0 X22.5 Z1 N620 G0 X21.5 N630 G1 Z-17.5 N640 G0 X22 Z1 N650 G0 X21 N660 G1 Z-17 N670 G0 X21.5 Z1 N680 G0 X20.5 N690 G1 Z-16.75 N700 G0 X21 Z1 N710 G0 X20 N720 G1 Z-16.55 N730 G0 X20.5 Z1 N740 G0 X19.5 N750 G1 Z-16.45 N760 G0 X20 Z1 N770 G0 X19 N780 G1 Z-16.3 N790 G0 X19.5 Z1 N800 G0 X18.5 N810 G1 Z-16.15 N820 G0 X19 Z1 N830 G0 X18 N840 G1 Z-16 N850 G0 X18.5 Z1 N860 G0 X17.5 N870 G1 Z-15.95 N880 G0 X18 Z1 N890 G0 X17 N900 G1 Z-15.9 N910 G0 X17.5 Z1 N920 G0 X16.4 N930 G1 Z-15.8 N940 G0 X17 Z1 N950 G0 X16 N960 G1 Z-11.5
N970 G0 X16.5 Z1 N980 G0 X15.5 N990 G1 Z-8 N1000 G0 X16 Z1 N1010 G0 X15 N1020 G1 Z-4.5 N1030 G0 X15.5 Z1 N1040 G0 X14.4
N1050 G1 X16.4 Z-15.9 N1060 G0 X35 Z100
N1070 T4 D1 G96 S150 M3 N1080 G95 F0.02
N1090 LIMS=2500 N1100 G0 X14 Z1 N1110 G1 X14 Z0 G42 N1120 G1 X16 Z-16
N1130 G3 X22 Z-19 I0 K- 3
N1140 G1 Z-20
N1150 G2 X26 Z-22 I2 K0 N1160 G1 X27
N1170 G1 X29 Z-23
N1180 G1 X30 Z-23.5 G40 N1190 G0 X35 Z100 M5 N1200 T5 D1 G97 S1500 M3
N1210 G95 F0.1 N1220 G0 X0 Z2 N1230 G1 Z-5 N1240 G0 Z2
N1250 G0 X35 Z100 N1260 T7 D1 G97 S1000 M3
N1270 G95 F0.08 N1280 G0 X0 Z2 N1290 G1 Z-5 N1300 G0 Z-4 N1310 G1 Z-10 N1320 G0 Z-9 N1330 G1 Z-15 N1340 G0 Z-14 N1350 G1 Z-20 N1360 G0 Z2
N1370 G0 X35 Z100
N1380 M30
%_N_%22_MPF
;$PATH=/_N_MPF_DIR N10 G54
N20 TRANS Z61
N30 T4 D1 G96 S150 M3 N40 G95 F0.025
N50 LIMS=2500 N60 G0 X32 Z0.6 N70 G1 X-0.4 N80 G0 X32 Z1 N90 G0 Z0.3 N100 G1 X-0.4 N110 G0 X32 Z1 N120 G0 Z0 N130 G1 X-0.4 N140 G0 X29.5 Z1 N150 G1 Z-37 N160 G0 X30 Z1 N170 G0 X29 Z1 N180 G1 Z-25 N190 G0 X29.5 Z1 N200 G0 X28.5 N210 G1 Z-24.25 N220 G0 X29 Z1 N230 G0 X28 N240 G1 Z-23.5 N250 G0 X28.5 Z1 N260 G0 X27.5 N270 G1 Z-22.5 N280 G0 X28 Z1 N290 G0 X27 N300 G1 Z-21.5 N310 G0 X27.5 Z1 N320 G0 X26.5 N330 G1 Z-20.5 N340 G0 X27 Z1 N350 G0 X26 N360 G1 Z-19.5 N370 G0 X26.5 Z1 N380 G0 X25.5 N390 G1 Z-18.5 N400 G0 X26 Z1 N410 G0 X25 N420 G1 Z-17.5 N430 G0 X26 Z1 N440 G0 X24.5 N450 G1 Z-17 N460 G0 X25 Z1 N470 G0 X24 N480 G1 Z-17 N490 G0 X25 Z1 N500 G0 X23.5 N510 G1 Z-17 N520 G0 X24 Z1 N530 G0 X23 N540 G1 Z-17 N550 G0 X23.5 Z1 N560 G0 X22.5 N570 G1 Z-17 N580 G0 X23 Z1 N590 G0 X22
N600 G1 Z-17 N610 G0 X22.5 Z1 N620 G0 X21.5 N630 G1 Z-17 N640 G0 X22 Z1 N650 G0 X21 N660 G1 Z-17 N670 G0 X21.5 Z1 N680 G0 X20.5 N690 G1 Z-17 N700 G0 X21 Z1 N710 G0 X16
N720 G1 X20.5 Z-1 N730 G0 X21 Z1 N740 X14
N750 G1 X20 Z-2 N760 G1 Z-17 N770 G1 X24 N780 G1 X29 Z-26 N790 G1 Z-38 N800 G0 X35 Z100 N810 M30
%_N_%33_MPF
;$PATH=/_N_MPF_DIR N10 G54
N20 TRANS Z60.2
N30 T2 D1 G96 S120 M3 N40 G95 F0.025
N50 LIMS=2500 N60 G0 X32 Z0.6 N70 G1 X-0.8 N80 G0 X32 Z1 N90 G0 Z0.3 N100 G1 X-0.8 N110 G0 X32 Z1 N120 G0 Z0 N130 G1 X-0.8 N140 G0 X29.5 Z1 N150 G1 Z-23 N160 G0 X30 Z1 N170 G0 X29 N180 G1 Z-22.8 N190 G0 X29.5 Z1 N200 G0 X28.5 N210 G1 Z-22.5 N220 G0 X29 Z1 N230 G0 X28 N240 G1 Z-22.2 N250 G0 X28.5 Z1 N260 G0 X27.5 N270 G1 Z-22 N280 G0 X28 Z1 N290 G0 X27 N300 G1 Z-21.9 N310 G0 X27.5 Z1
N320 G0 X26.5 N330 G1 Z-21.9 N340 G0 X27 Z1 N350 G0 X26 N360 G1 Z-21.9 N370 G0 X26.5 Z1 N380 X25.5
N390 G1 Z-21.7 N400 G0 X26 Z1 N410 G0 X25 N420 G1 Z-21.6 N430 G0 X25.5 Z1 N440 G0 X24.5 N450 G1 Z-21.5 N460 G0 X25 Z1 N470 G0 X24 N480 G1 Z-21.4 N490 G0 X24.5 Z1 N500 G0 X23.5 N510 G1 Z-21.1 N520 G0 X24 Z1 N530 G0 X23 N540 G1 Z-20.9 N550 G0 X23.5 Z1 N560 G0 X22.5 N570 G1 Z-20 N580 G0 X23 Z1 N590 G0 X22 N600 G1 Z-18.25 N610 G0 X22.5 Z1 N620 G0 X21.5 N630 G1 Z-17.5 N640 G0 X22 Z1 N650 G0 X21 N660 G1 Z-17 N670 G0 X21.5 Z1 N680 G0 X20.5 N690 G1 Z-16.75 N700 G0 X21 Z1 N710 G0 X20 N720 G1 Z-16.55 N730 G0 X20.5 Z1 N740 G0 X19.5 N750 G1 Z-16.45 N760 G0 X20 Z1 N770 G0 X19 N780 G1 Z-16.3 N790 G0 X19.5 Z1 N800 G0 X18.5 N810 G1 Z-16.15 N820 G0 X19 Z1 N830 G0 X18 N840 G1 Z-16 N850 G0 X18.5 Z1 N860 G0 X17.5 N870 G1 Z-15.95 N880 G0 X18 Z1 N890 G0 X17 N900 G1 Z-15.9 N910 G0 X17.5 Z1 N920 G0 X16.4
N930 G1 Z-15.8 N940 G0 X17 Z1 N950 G0 X16 N960 G1 Z-11.5 N970 G0 X16.5 Z1 N980 G0 X15.5 N990 G1 Z-8 N1000 G0 X16 Z1 N1010 G0 X15 N1020 G1 Z-4.5 N1030 G0 X15.5 Z1 N1040 G0 X14.4
N1050 G1 X16.4 Z-15.9 N1060 G0 X35 Z100
N1070 T4 D1 G96 S150 M3 N1080 G95 F0.02
N1090 LIMS=2500 N1100 G0 X14 Z1 N1110 G1 X14 Z0 G42 N1120 G1 X16 Z-16
N1130 G3 X22 Z-19 I0 K-3 N1140 G1 Z-20
N1150 G2 X26 Z-22 I2 K0 N1160 G1 X27
N1170 G1 X29 Z-23
N1180 G1 X30 Z-23.5 G40 N1190 G0 X35 Z100 M5 N1200 T5 D1 G97 S1500 M3 N1210 G95 F0.05
N1220 G0 X0 Z2 N1230 G1 Z-5 N1240 G0 Z2
N1250 G0 X35 Z100
N1260 T7 D1 G97 S1000 M3 N1270 G95 F0.05
N1280 G0 X0 Z2 N1290 G1 Z-5 N1300 G0 Z-4 N1310 G1 Z-10 N1320 G0 Z-9 N1330 G1 Z-15 N1340 G0 Z-14 N1350 G1 Z-20 N1360 G0 Z2
N1370 G0 X35 Z100 N1380 M30
