A cohesive-zone crack healing model for self-healing materials
Ponnusami, Sathiskumar A.; Krishnasamy, Jayaprakash; Turteltaub, Sergio; van der Zwaag, Sybrand
DOI
10.1016/j.ijsolstr.2017.11.004
Publication date
2018
Document Version
Final published version
Published in
International Journal of Solids and Structures
Citation (APA)
Ponnusami, S. A., Krishnasamy, J., Turteltaub, S., & van der Zwaag, S. (2018). A cohesive-zone crack
healing model for self-healing materials. International Journal of Solids and Structures, 134, 249-263.
https://doi.org/10.1016/j.ijsolstr.2017.11.004
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ContentslistsavailableatScienceDirect
International
Journal
of
Solids
and
Structures
journalhomepage:www.elsevier.com/locate/ijsolstr
A
cohesive-zone
crack
healing
model
for
self-healing
materials
Sathiskumar
A.
Ponnusami
1,
Jayaprakash
Krishnasamy,
Sergio
Turteltaub
∗,
Sybrand
van
der
Zwaag
Faculty of Aerospace Engineering, Delft University of Technology, Kluyverweg 1, Delft 2629 HS, The Netherlands
a
r
t
i
c
l
e
i
n
f
o
Article history: Received 7 July 2017 Revised 28 September 2017 Available online 7 November 2017 Keywords:
Self-healing material Cohesive-zone model Multiple crack healing Fracture mechanics
a
b
s
t
r
a
c
t
Acohesivezone-basedconstitutivemodel,originallydevelopedtomodelfracture,isextendedtoinclude ahealingvariabletosimulatecrackhealingprocessesandthusrecoveryofmechanicalproperties.The proposedcohesiverelationisacomposite-typematerialmodelthataccountsforthepropertiesofboth theoriginaland thehealingmaterial,whicharetypically different.The constitutivemodelisdesigned tocapture multiplehealingevents,whichisrelevantforself-healingmaterialsthatarecapableof gen-eratingrepeatedhealing.Themodelcanbeimplementedinafiniteelementframeworkthroughtheuse ofcohesiveelementsortheextendedfiniteelementmethod(XFEM).Theresultingnumericalframework iscapableofmodelingbothextrinsicand intrinsicself-healingmaterials.Salientfeaturesofthemodel aredemonstratedthroughvarioushomogeneousdeformationsandhealingprocessesfollowedby appli-cationsofthemodeltoaself-healingmaterialsystembasedonembeddedhealingparticlesunder non-homogeneousdeformations.Itisshownthatthemodelissuitableforanalyzingandoptimizingexisting self-healingmaterialsorfordesigningnewself-healingmaterialswithimprovedlifetimecharacteristics basedonmultiplehealingevents.
© 2017ElsevierLtd.Allrightsreserved.
1. Introduction
The concept of self-healing is a promising path to enhance the damage tolerance and extend the lifetime of structural and functional materials. Research in the last decade hasshown that
self-healing mechanisms can be incorporated in various
mate-rial classes ranging from polymers to high temperature
ceram-ics(vanderZwaag,2008).Aclassicalexampleofan extrinsic self-healing mechanism is based on healing capsules (particles) dis-persed within the base (ormatrix) material as shownin Fig.1a. Inanextrinsicsystem,thehealingprocessistypicallyactivatedby cracks thatinteractwiththecapsules(Whiteetal., 2001;Kessler etal., 2003;Carabat etal.,2015).Such capsule-based self-healing mechanismfindsitsapplicationinmaterialsthatotherwisedonot possessthecapacitytorepairdamage.Otherextrinsicself-healing materials involve hollow fibers filled with healing agents (Pang and Bond, 2005a; Dry, 1994) and microvascular networks with
∗ Corresponding author.
E-mail addresses: S.AnusuyaPonnusami@tudelft.nl ,
sathis.ponnusami@eng.ox.ac.uk (S.A. Ponnusami), J.Krishnasamy-1@tudelft.nl (J. Kr- ishnasamy), S.R.Turteltaub@tudelft.nl (S. Turteltaub), S.vanderZwaag@tudelft.nl (S. van der Zwaag).
1 Current address: Solid Mechanics and Materials Engineering, Department of En-
gineering Science, University of Oxford, Parks Road, OX1 3PJ Oxford, United King- dom.
distributed healing agents (Toohey et al., 2007). Among the ex-trinsic self-healing mechanisms, the encapsulated particle-based systemhas been widely investigated (Blaiszik etal., 2010; Wik-tor and Jonkers, 2011; Van Tittelboom and De Belie, 2013). The encapsulation-basedhealing concept maylead toa desirable au-tonomousself-healingbehaviorforthesystem(basematerialplus healingagent),but itis typically limitedby the finiteamount of thehealingagentwhichoftenprecludesmultiplehealing,atleast inthe locationwhere thehealingagenthasbeen consumed. Mi-crovascularnetwork-based self-healingsystems offerthe possibil-ityof multiple healingafter repeateddamage events by enhanc-ing the supply of the healing agent. In contrast with extrinsic self-healingmaterialsystems,inintrinsicself-healingmaterialsthe healingactionis dueto thephysio-chemical nature ofthe mate-rialitself,asillustratedinFig.1b(BergmanandWudl,2008).Such materialshavethenaturalcapabilityofrepairingthedamagemore thanonce(Sloofetal.,2016).
Thoughextensiveresearchhasbeenconductedinrealizingsuch materialsystemsexperimentally,effortstodevelopcomputational modelsthatcouldsimulatefractureandhealinghavebeenscarce. Simulation-baseddesign guidelinescan be usedto optimize self-healingsystems.Consequently,thegoal ofthepresentworkis to develop a computational framework to model the effectof crack healingbehavior on the mechanicalperformance ofthe material orthestructure underconsideration.The modelingand computa-https://doi.org/10.1016/j.ijsolstr.2017.11.004
Fig. 1. Schematic of (a) a capsule-based extrinsic self-healing material: a matrix crack is attracted towards the healing capsule, which upon fracture releases the healing agent into the crack, resulting in crack healing and (b) an intrinsic self-healing material: the healing agent is available directly from the material chemical composition. The material that fills the crack is typically different than the matrix material for both the extrinsic and intrinsic cases.
tionalframeworkiskeptsufficientlygeneralsuchthatitiscapable ofanalyzingbothextrinsicandintrinsicself-healingmaterials.
Inthecontextofacapsule(orfiber)-basedextrinsicself-healing system,therearetwocriticalaspectsthatneedtobeaddressedin ordertoachievearobustself-healingsystem.Firstly,acrack initi-atedinthehost(ormatrix) materialshould beattractedtowards thehealingparticle(or fiber)andfurthershould breakthe parti-cleforhealingtooccur.A schematicofsuch self-healingmaterial andthe associatedhealing mechanismis shownin Fig.1. Crack-particleinteraction,which isa crucial aspectto successfully trig-gerthe healing mechanism, has been analyzed parametrically in Ponnusamietal.(2015a,2015b)to generatedesignguidelinesfor the selection of the healing particles in terms of their mechan-ical properties.Other studies in the literature have utilized ana-lyticalandnumericaltechniquestoinvestigatetheinteraction be-tween the crack and the healing particles or capsules (Zemskov etal., 2011; Gilabert etal., 2017; Šavija etal., 2016). The second criticalaspectina self-healingsystem,relevant forboth extrinsic andintrinsicmechanisms,iscenteredonhowthematerial recov-ersitsmechanicalpropertiesoncethehealingmechanismis acti-vatedinornearthefracturesurfaces.Inparticular,therecoveryof load-carryingcapabilityasafunctionofhealingparameters, crack lengthand capsule propertiesis a subjectofimportance but has notreceivedadequateattentionintheliteratureyet.Consequently, onemainfocusofthecurrentresearchistosimulatetherecovery ofmechanicalpropertiesoftheself-healingsystem.
Researcheffortshavebeenmadeintheliteraturetomodelthe mechanical behavior of materials taking both fracture and heal-ingintoaccount. Mostoftheexisting models adopta continuum
damagemechanics-based approachwherebycracking andhealing
areinterpreted asa degradation orrecovery of material stiffness and strength (Barbero et al., 2005; Voyiadjis et al., 2011; 2012; MergheimandSteinmann,2013;Darabietal.,2012;Xuetal.,2014; Ozakietal.,2016).Thecommonfeatureofthesemodelsisthatthe internalvariablesdescribingthecontinuum degradationand heal-ingofthe materialrefer tothe effectivebehavior of(unresolved) crackingandhealingevents.Correspondingly,detailsatthelevelof individualcracksarenot explicitlytakenintoaccount.However,a directdescriptionatthelevelofindividualcracksandhealing par-ticlesisdesirableinviewofdesigningorfine-tuningaself-healing material.
Cohesive zone-based approacheshave also been proposed for
modelingcrackhealing.Unlikecontinuumdamagemodels,the ad-vantageoftheabovecohesivezoneapproachesisthatthematerial damageistreatedinadiscrete mannerascohesivecracks, which allowsforexplicitmodeling ofcrackevolutionandits healing. In MaitiandGeubelle(2006),crackhealingissimulated throughan artificialcrackclosuretechniquebyintroducing a wedgeintothe crack.Themethodologyisimplementedinafiniteelement
frame-workusingcohesiveelementsforsimulatingfractureandacontact lawthat enforces theconditions forcrack healingorretardation. InSchimmelandRemmers (2006)aMode Iexponential cohesive zonemodelisproposedtosimulatecrackhealingbyintroducinga jumpincrackopeningdisplacement.Aftermodelverification,they applied theframework to simulatedelamination crack healingin
a slender beam specimen to show the capability of the model.
Some limitations of the model are with regard to the multiple
healingeventsandtheirone-dimensionality.In Uraletal.(2009),
a cohesive zone model for fatigue crack growth is developed,
which alsoconsiders crack retardationduringunloading regimes. InAlsheghriandAl-Rub(2015) athermodynamics-based cohesive
zone methodology is used to model crack healing behavior by
extending previous work on continuum damage-healing
mechan-ics(Darabi etal., 2012). The model takes intoaccount theeffect ofvariousparameterssuch astemperature,restingtimeandcrack closureon thehealing behavior. However, thefracture properties ofthe healedzone,upon complete healing, assume thevaluesof theoriginal material,which isoftennot thecaseevenfor intrin-sicself-healingmaterials.Furthermore,thecapabilityofsimulating multiplehealingeventsisnotdemonstratedinmanyofthe above-mentioned studies, whichis ofdirect relevance forintrinsic self-healingmaterialsorextrinsicsystemswithacontinuoussupplyof healingagent. Other modelingapproaches explored in the litera-turetosimulatecrackhealingbehaviorarebasedonthetheoryof porousmedia(Bluhmetal.,2015)orthediscreteelementmethod (LudingandSuiker,2008;HerbstandLuding,2008).
Toovercomethelimitationsintheexistingmodelsinthe litera-ture,ageneralizedcohesive-zonebasedcrackhealingmodelis de-velopedhere, whichcanbe appliedtobothextrinsicandintrinsic self-healingmaterials.Themodeliscapableofsimulatingproperty recovery after multiplehealing eventsand isalso able tohandle differentfracture propertiesforthe healingmaterialascompared tothatoftheoriginalmaterial.Anadditionalfeatureofthemodel isthatthepropertiesofthehealingmaterialmaybespecified sep-arately fordifferent healing instances. This is particularly impor-tantastherecovery ofthefracture propertiesinthehealedzone isnotalwayscomplete,resultinginvaryingfracturepropertiesfor eachhealinginstancethatdepend,amongothers,onhealingtime, diffusion-reactioncharacteristicsandtemperature.It isnotedthat the modeldeveloped heredoesnot explicitlyaim to capturethe actual healingkinetics, butto simulatethe recovery of the over-allloadbearingcapacityasafunctionofcrackfillingandfracture propertiesofthefillingmaterial.Nonetheless, detailedhealing ki-neticsofa materialcanbecoupledtothepresentmodelthrough fracture properties andcrack filling behavior to simulate specific materials.
The paperisorganizedasfollows: theproposed crackhealing
implementationaredescribedindetailinSection2.Verificationof the model is done through basic tests in Section 3, fromwhich salient features of the model are demonstrated.Section 4 is de-votedtotheapplicationofthemodeltoaparticle-basedextrinsic self-healing systemunder mechanical loading.Parametric studies are conductedtoshowcasetheapplicability ofthemodel consid-ering some realistic scenarios and the results are reported. Con-cludingremarksandfurtherworkarehighlightedinSection5. 2. Modelingoffractureandhealing
A cohesive zone-based fracture mechanics model is extended to model both the fracture and the healing in a unified consti-tutiverelation.Inthecurrentfracture-healingframework,the fol-lowingmodelingconsiderationsaremade.Firstly,thecrackhealing modeldoesnotincludehealingkineticsexplicitly,ratherthefocus istodevelopamethodologytosimulatecrackingandtherecovery ofmechanicalintegrityuponhealing. Consequently,wheneverthe healingprocessisactivatedatalocationwithinthecohesivecrack,
the resting period is assumed to be sufficiently long such that
complete healingoccurs.This assumptionisnot necessaryper se, butenforcedinorderto havea specificfocusonrecovery of me-chanicalpropertiesusingamodifiedcohesiveconstitutiverelation. Nonetheless,dependinguponthetypeofhealingprocessinvolved ina specifichealingmaterial system, appropriatehealingkinetics canbetreatedseparatelyandcoupledwiththepresentframework. This,in turn,cangovern theeffectof parameterssuch asresting
time andtemperature on the degree of healing, which can then
befedasaninputtothepresentframeworkthroughappropriately definedfracturepropertiesofthehealedmaterialphases.This as-pectof healingkineticsis thesubjectofcompanion workby the authorsandtheircollaborators.
In thefollowingsubsection,the cohesive crackmodelwithout healingisdiscussedfirst,whichisthenfollowedbyadiscussionon thecohesivecrackhealingmodel.Thenumericalimplementationis addressedinthelastsub-section.
2.1. Cohesivecrackmodelwithouthealing
The cohesive zone model employed in thiswork corresponds
toa bilinearrelationgivenbyT,whichisascalarmeasure ofthe tractionttransmittedacrossthecohesivesurface,asafunctionof
,whichisascalarmeasureofthecohesivesurfaceopening dis-placement vector
δ
.Though severalother cohesive relationshave beenproposedintheliterature,abilinearrelationcapturesthe es-sentialingredientsofmostcohesiverelations,namelythecohesive strengthσ
c andthefractureenergyGc,whichareviewedasvari-ablematerialpropertiesinthepresenthealingmodel.Thetraction
Tincreaseswithincreasingcohesivesurfaceopeningdisplacement
uptoamaximumvaluegivenby thestrength,
σ
c,andeventu-ally decreases tozero, atwhich point thecohesive zone is fully-separatedinthesensethat no(positive)tractioncanbe transmit-tedacrossthesurface.Theinitial(increasing)partofthecohesive responseisusefulinconjunctionwithcohesiveelementsbutmay
be omitted for XFEM implementations where the cohesive
rela-tion is only activated when the critical value
σ
c is reached. Theareaunderthetraction–separationcurve,whichrepresentsthe to-talworkperunitareaexpendedincreatingafully-separatedcrack, correspondstothefractureenergyGc ofthematerial.
Aneffectivecrackopeningdisplacement variableisintroduced asfollows:
:=
δ
n2+γ
2(
δ
s)
2, (1)where
δ
n andδ
s are,respectively,thenormalandtangentialcom-ponents ofthecrackopeningdisplacementvector
δ
resolved inacoordinatesystemalignedwiththelocalnormalandtangential di-rections of a crack surface. In (1),
·:=(
· +|
·|
)
/2 refers to the Macaulaybracketandγ
isanon-dimensionalweightingfactorfor thenormalandtangentialcontributionsgivenbyγ
:=δ
n,0δ
s,0 ,where
δ
n,0andδ
s,0denote,respectively,thecrackopeningattheonsetof failure fora pure normalanda pure tangentialopening withrespecttothecracksurface.
Inordertodeterminewhetherthecrackopeningisincreasing or decreasing due to the external loading process, the following loadingfunctionfisused:
f=fˆ
(
,κ
)
:=−
κ
, (2)where
κ
isa damagehistoryvariablethat,atagiventime t, cor-respondsto themaximumvalue attainedby theequivalentcrack openingduringaprocessuptothattime,i.e.,κ
(
t)
:=max¯t∈[0,t]
¯t.
The Karush–Kuhn–Tucker relationsfor theloading andunloading conditionscanbeexpressedasfollows:
f
κ
˙ =0, f≤ 0,κ
˙ ≥ 0, (3) whereκ
˙ indicatesthe(time)rateofchangeofthedamagehistory variable withκ
˙ >0 corresponding to an active damage step and˙
κ
=0toan“elastic” step.Theequivalentcrackopeningisusedtocomputetheequivalent tractionTas T=Tˆ
(
,κ
)
=⎧
⎨
⎩
ˆ g()
if f =0andκ
˙ >0, ˆ g(κ
)
κ
otherwise, (4)where gˆ is the effective traction–separation law. The upper and lowerexpressionsin(4)providetheequivalenttractionduring, re-spectively,crackgrowthandunloading/reloading.
Thespecific formofthe effectivetraction–separation lawused in the present work is a linear softening relation, which corre-spondsto
g=gˆ
()
=σ
cf−
f−
i .
(5) Intheaboveexpression,theparameters
iand
f are,
respec-tively,theequivalentcrackopeningatthe onsetofsoftening and
themaximumequivalentcrackopening.Theseparametersmaybe
chosensuchthat, foragivenfracturestrength
σ
c,fracturetough-nessGc andaninitialcohesivestiffnessK,
i=
σ
Kc ,f=
2Gc
σ
c ,where the initially linearly “elastic” loading up to the fracture strengthin abi-linear lawcan bereproduced in(4) byassigning an initialdamage
κ
(
0)
=κ
0=i.The parameters
i and
f are
chosensuchthatthemaximumofthefunctionTˆin(4)equalsthe fracturestrength
σ
c andthe integral ofTˆ from= 0to
=
f
equalsthematerialfractureenergy(toughness)Gc.
After evaluating (4), the normal and shear tractions can be
computedas tn=
⎧
⎨
⎩
δ
nT if
δ
n>0, Kδ
n ifδ
n<0, ts=γ
2δ
sT, (6)
2.2.Crackhealingmodel
The cohesive relation summarizedin theprevious section can beextendedtoformulateacohesivecrack-healingmodel.The sin-glehealingcaseisdiscussedfirst,whichisthenfollowedbya gen-eralizedmodelcapableofmultiplehealingevents.
2.2.1. Singlehealingevent
The proposed crack healing model is a composite-based
con-stitutive modelfor simulatingthe recovery of fracture properties upon activationof crackhealing. Thetraction components ofthe compositeresponse,t˜n andt˜s,areexpressedasaweightedsumof
thetractioncontributionsfromtheoriginalmaterial,tn(0)andts(0),
andthehealingmaterialtn(1) andts(1),asfollows:
˜
tn=w(0)tn(0)+w(1)tn(1) t˜s=w(0)ts(0)+w(1)ts(1) (7)
wherethesuperscripts(0)and(1)representtheoriginaland heal-ingmaterials,respectively.Theweightingfactorsw(0)andw(1)
in-troducedin(7),which can take valuesbetween 0and1, are the
primary parameters in the model and can be interpreted asthe
surface-based volume fractionsof the original andhealing mate-rialrespectivelyattheinstanceofhealingactivation.Themeaning of“volume fraction” in thiscontext refers to the fraction ofthe crackareaoccupiedbyamaterialperunitcrackopening displace-ment.Ina two-dimensionalsetting,the crackarea fractionrefers tothecracklengthfractionperunitdepth.Asindicatedin(7),itis assumedthat apartiallydamagedarea thathasbeenhealed con-tainscontributionsfromboththeoriginalmaterialandthehealing material.Correspondingly,theweighting factorsw(0) andw(1) are
relatedtofractionsofapartiallydamagedsurfacewherethe orig-inalmaterialis still capable oftransmitting aforce (inthe sense of a cohesive relation) while the healing material has occupied thecomplementary region.Observe that this assumption implies thatthe modelis essentially basedon an “equalstrain” distribu-tionamongthephases(Voigtmodel), inthiscasewiththe crack opening playing the role of a strain-like variable. Consequently, thetractions in each phasemay be overpredictedcompared toa modelbasedonan“equalstress” assumption(Reussmodel), how-everthecurrentVoigt-like modelpreserveskinematic compatibil-itywhereasaReuss-likemodeldoesnot.
In order to develop the constitutive model,define an energy-baseddamageparameterD(0)asfollows:
D(0)
(
t)
:= G(d0)(
t)
G(c0)(8) whichrepresentsthe ratiobetweentheenergy dissipatedG(d0)
(
t)
duringdecohesion of the original material up to time t and the fractureenergyG(c0)(workrequiredforcompletedecohesionofthe original material). Ina bilinear cohesive relation, aspresented in Section2.1,thisparametermaybeapproximatedas
D(0)
(
t)
≈κ
(0)(
t)
(0)
f
wheretheinitial,undamaged“elastic” responsehasbeenneglected (namelyitisassumedin(5)that
f(0)
(0)
i ).
Prior tohealing, thecohesive response ischaracterized bythe cohesiverelationoftheoriginalmaterial,i.e.,withw(1)=0in(7).
Ifasinglehealingeventoccursatatimet=t∗,theproposed con-stitutivemodelassumesthatthefactorw(1) isgivenbythevalue
oftheenergy-based damageparameteratthe instanceofhealing activation,D(0)∗,i.e., w(1)=D(0)∗ :=G (0)∗ d G(c0) . (9)
Correspondingly, a value w(1) = 0 upon healing activation
repre-sentszeroequivalentdamaged area fractionofthe original mate-rialatagivenmaterialpoint(i.e.,theoriginalmaterialisfully in-tact) whilew(1) = 1represents afully-damaged original material
ata givenmaterialpoint (i.e.,thehealingmaterial wouldoccupy thefullydamagedmaterialpointuponhealing).Theinterpretation of(9)isthatthevolumefractionw(1)availableforthehealing
ma-terialinordertofillandhealcanbedeterminedfromthevalueof the energy-based damage parameter ofthe original material, de-finedin(8)attheinstanceofthehealingactivation.Uponhealing of the available volume fraction w(1), the volume fractionof the
original material, w(0), assumes a value equal to 1− w(1), which
isequaltotheequivalentundamagedareaoftheoriginalmaterial. Conversely,theenergy-baseddamageparametercanbeinterpreted asan equivalentdamaged area fraction ata givenmaterial point
in the context of the cohesive zone framework. A schematic of
thetraction–separation relations foramaterial pointunder dam-age andhealing is shown inFig. 2 depicting the features of the model.
Inaccordancewith(7)and(9),theeffectivefractureenergyG˜c
ofthecompositematerialafterhealingbecomestheweightedsum ofthefractureenergiesoftheoriginalandhealingmaterials,given as
˜
Gc=w(0)G(c0)+w(1)G(c1). (10)
2.2.2. Traction-crackopeningrelations:originalmaterial
The traction–separation relation corresponding to the
origi-nal material after healing is governed by a modified effective
displacement-basedcohesivecrackmodelexplainedasfollows:the effectivedisplacementfortheoriginalmaterialdefinedinthe con-ventionalcohesivezonemodelismodifiedbyintroducingshiftsin normalandtangentialcrackopeningdisplacementstotakeinto ac-count theeffectofhealing.These shiftsinthecrackopening dis-placementsleadtoamodifiedeffectivedisplacementforthe orig-inalmaterial,
(0),givenas
(0):=
δ
n−δ
(0)*n 2 +γ
2(
δ
s−δ
s(0)*)
2, t≥ t∗. (11)Thereasonforintroducingtheshiftisasfollows:onactivation ofa healingprocess, thehealingagentdiffuses/flowsthroughthe crackandcrack fillingoccursthereby (fullyor partially)reducing thecrackopening.Asaresult,thecrackopeningdisplacements af-tercompletehealingshouldbeconsiderednominallyzero.To sim-ulatethisprocess,displacementshiftsareintroducedintothecrack openingdisplacements,whichmakethenominalopening displace-ment zeroupon completehealing. Further, a shiftisalso applied inthe crackopeninghistoryvariable,
κ
, whichisreset toits ini-tialvalue.Thisisdonetosimulatetheintactportionofthe origi-nalmaterialpoint,whereasthedamagedportionoftheconsidered materialpointisassumedtobehealedbythehealingmaterial.In a cohesive-zonemodel, a partially-damaged material has a non-zerocrackopeningdisplacementbutitmaystillbecapableof transmittinga force. In the presentmodel,ifhealingis activated inapartiallydamaged surface,it isassumedthat theprocess oc-cursatconstantstressprovidedthereisnochangeintheexternal loading.
The shifts introduced in the normal and the tangential crack opening displacements forthe original material are givenas fol-lows:
δ
(0)∗ n =δ
n∗− tn∗/(
w(0)K)
,δ
(0)∗ s =δ
s∗− ts∗/(
w(0)K)
. (12) Intheaboveexpressions,δ
∗n andδ
∗s aretheactual crack open-ing displacements inthe original material atthe instant ofcrackFig. 2. Traction–separation laws of original and healing material, which upon weighted addition, results in a composite cohesive relation for the crack-healing model. healingactivation.Asshiftsincrackopeningdisplacementsare
in-troducedalongwithrestoration ofthecrackopeninghistory vari-able
κ
,theshiftsincrackopeningdisplacementsareconstructedin suchawaythatthetractions acrossthecohesivesurfacemaintain their continuity. Consequently,the traction componentstn∗ andts∗across thepartiallydamaged surfaceremainthesamebefore and afterhealingactivation.
The normal and shear tractions corresponding to the
origi-nal material during subsequent loading after healing are then
obtained from the corresponding traction–separation relations
(4)and(6)using theaforementioned equivalent opening
(0),i.e.,
tn(0)=
⎧
⎪
⎪
⎨
⎪
⎪
⎩
(
δ
n−δ
n(0)*)
(0) T (0) if
δ
n>δ
n(0)∗, K(
δ
n−δ
n(0)*)
ifδ
n<δ
n(0)∗, ts(0)=γ
2(
δ
s−δ
(0)* s)
(0) T(0). (13)
2.2.3. Traction-crackopeningrelations:healingmaterial
Similar to the original material, the traction–separation
rela-tions corresponding to the healing material are governed by a
modifiedequivalentdisplacementvariable,
(1)definedas
(1):=
δ
n−δ
n(1)* 2 +γ
2(
δ
s−δ
(1)* s)
2, (14)where
δ
(1)*n andδ
s(1)*areshiftsappliedtothetraction–separation relationofthehealingmaterial.Theshiftsareintroducedintothecrackopeningdisplacementsofthehealingmaterialfollowingthe sameapproachasfortheoriginalmaterial.Themaindifferenceis thatthe healingmaterialisassumedtotransmit zeroloadatthe instantofhealingactivation.Thus,theshiftsincrackopening dis-placements forthe healingmaterial are theactual crack opening displacementsattheinstantofhealingactivation,i.e.,
δ
(1)∗ n =δ
n∗δ
(1)∗s =
δ
s∗.(15) Similar to the approach adopted for the original material after
healing, the normal and tangential traction components
corre-sponding to the healing material are obtained from an
equiva-lenttractionT(1)ofthecorrespondingtraction–separationrelations
(4)and(6)usingtheequivalentopening
(1),i.e.,
tn(1)=
⎧
⎪
⎨
⎪
⎩
(
δ
n−δ
(1)*n)
(1) T(1) if
δ
n>δ
n(1)∗, K(δ
n−δ
(n1)∗)
ifδ
n<δ
n(1)∗, ts(1)=γ
2(
δ
s−δ
s(1)∗)
(1) T(1). (16)
It is worth noticing that, in both the original andhealing mate-rialphases, theshifts inthecrackopeningdisplacements are ap-pliedatthecomponentlevel,i.e., individuallyon thenormaland tangentialcomponents.Thecompositetractionst˜nandt˜s,givenin
(7),areobtainedthrougharule-of-mixturesapproachanalogousto an equal strain assumption used forcomposite materials (in this caseanequalcrackopeningassumption)withmaterial-specific re-sponses givenby (13) and(16).This approach provides sufficient
flexibilityto specifyseparate materialpropertiesandfracture be-haviorfortheoriginalandhealingmaterials.
2.2.4. Multiplehealingevents
The approach presented in the previous section can be
ex-tendedtoaccount formultiple healingevents.Thisgeneralization is capable of dealing with a complex history of (partial) crack-ingsandhealings.Inthesequel,theindexpreferstothenumber ofhealingevents,rangingfrom0 tom,withtheconvention that
p=0 representsthe undamaged original state. The indexp may alsobeusedtorepresentthehealingmaterialphasethatisformed duringthepthhealingevent,againwiththeconventionthatp=0 correspondstotheoriginalmaterial.Attheendofthemthhealing event,thecomposite-liketractioncomponentst˜n[m] andt˜s[m] ofthe
multiply-healedmaterialaregivenby ˜ tn[m]= m p=0 w[m](p)t(p) n t˜s[m]= m p=0 w[m](p)t(p) s (17)
wheretn(p)andts(p)arethenormalandtangentialtraction
compo-nentsofthepthmaterialphaseandw[m](p) isthevolumefraction
ofthepthmaterialphase(indexinparentheses)presentorcreated atthemthhealing event(indexin square brackets). The relation givenin(17)isageneralizationof(7)forthecasem>1.For mod-elingpurposes, a separate indexis assignedto each newhealing materialcreatedat thepthhealingeventeven though theactual materials(chemicalcomposition)maybephysicallythesame.The purposeistokeeptrackoftheirindividualevolutionsthroughouta complexloading andhealingprocessstartingatpossiblydifferent states(i.e.,everyhealinginstanceisrecordedseparately).In accor-dancewiththeproposedconstitutivemodelforthesinglehealing event,itisassumedthatthevolumefractionw[m](p)ofthepth
ma-terialphase isrelated to the energy-based damage parameter of thatphasepriortothemthhealingevent,whichcanbeexpressed recursivelyas w[m](p)=
⎧
⎪
⎪
⎪
⎪
⎪
⎪
⎨
⎪
⎪
⎪
⎪
⎪
⎪
⎩
1 forp=m=0, w[m−1](p)(
1− D[m](p))
for1≤ p<m, m −1 p=0 w[m−1](p)D[m](p) for1≤ p=m. (18)Intheaboveexpression,D[m](p) isthevalueofenergy-based
dam-ageparameterD(p) correspondingto thepthhealingphase atthe
mth healingevent. With this notation, the term D(0)∗
in (9)can alternatively be expressed as D[1](0) to indicate the value of the
energy-baseddamageparameterevaluatedattheinstantatwhich thefirsthealingeventisactivated.It isalsotobe notedthat the sumofallw[m](p) isequalto1,whereprangesfrom0tom.
The fracture energy G˜[cm] of a multiply-healed composite-like crack, which is a generalization of (10) for m>1, corresponds to the weighted sumof the fracture energies of the phases p= 0,...,m− 1availablebeforehealingactivationandthefracture en-ergyofthelatestformedhealingmaterial p=m,i.e.,
˜ G[cm]= m p=0 w[m](p)G(cp). (19)
At the mth healing event, there are m+1 material phases at a material point within the cohesive zone for which the tractions in each phase are governed by the corresponding cohesive rela-tions.The shiftsinthe crackopeningdisplacements are obtained foreach phase such that thecontinuity ofthe tractions is main-tained within each phase, similar to the equations forthe shifts givenby(12)and(15).
For subsequent use, the expressions for the volume fractions
w[m](p) in the case of two healing events are obtained explicitly
from(18)withm=2,i.e.,
w[2](0)=w[1](0)
(
1− D[2](0))
=(
1− D[1](0))(
1− D[2](0))
, w[2](1)=w[1](1)(
1− D[2](1))
=D[1](0)(
1− D[2](1))
, w[2](2)=w[1](0)D[2](0)+w[1](1)D[2](1)=
(
1− D[1](0))
D[2](0)+D[1](0)D[2](1) . (20)The damagein theoriginal materialup to thefirsthealingevent isreflectedinthevalueD[1](0) whereasthesubsequentdamagein
theoriginalmaterialandthefirsthealingmaterialisaccountedfor, respectively,throughthevaluesD[2](0) andD[2](1).The
correspond-ingcompositetractionandfractureenergyafterthesecondhealing eventcanbecomputedfrom(17)and(19).
2.3. Numericalimplementation
The cohesivecrack healingmodeldescribedabove can be im-plementedinafiniteelementframeworkusingcohesiveelements (or using an XFEM approach). In the context of a finite element
solution procedure performed using a Newton–Raphson iterative
approach,thecontributionofthe cohesiveelementstotheglobal stiffnessmatrixisprovided bytheir element-wiseconsistent tan-gent matrix,which corresponds to the derivative of the traction vector with respect to the crack openingdisplacement. With re-spect to a local coordinate systemnormal (n) and tangential (s) tothecrack,thecomponentsofthetangentmatrixare,inviewof (17),givenbytheweightedconstitutive(material)tangentsofeach phasep,i.e.,
∂
t˜i[m]∂δ
j = m p=0 w[m](p)∂
t (p) i∂δ
j , i=n,s, j=n,s. (21) Correspondingly, the tangent matrix ofthe composite-like model requirestheindividual contributionsfromthephases.The expres-sionsfortheconstitutivestiffnesstangentsdependontheloading– unloading conditions, as indicated in (3), applied separately for eachphasep.Undersofteningcondition:
For f(p)=0 and
κ
˙(p)>0, the components of the consistenttangentmatrixforthephasepareobtained,assumingthat
i(p)
(p)
f ,from(4), (5), (11)and(13), as follows:
∂
tn(p)∂δ
n =σ
(p) c 1(p)− 1
(p) f −
δ
n−δ
n(p)∗ 2(
(p))
3 ,∂
ts(p)∂δ
s =γ
2σ
(p) c 1(p)− 1
(p) f −
γ
2δ
s−δ
s(p)∗ 2(
(p))
3 ,∂
tn(p)∂δ
s =∂
ts(p)∂δ
n =−γ
2σ
(p) cδ
n−δ
n(p)∗δ
s−δ
s(p)∗(
(p))
3 .Underunloading/reloadingconditions:
Forf(p)<0and
κ
˙(p)=0,thecomponentsoftheconsistenttan-gentmatrixare,assumingthat
(ip)
(p)
f ,givenas
∂
tn(p)∂δ
n =σ
(p) c 1κ
(p) − 1(p) f ,
∂
ts(p)∂δ
s =γ
2σ
(p) c 1κ
(p)− 1(p) f ,
∂
tn(p)∂δ
s =∂
ts(p)∂δ
n = 0.Fig. 3. Three element model: an initially zero thickness cohesive element placed in between two continuum two dimensional plane strain elements.
Thecaseoftheinitial“elastic” behaviorcaninprinciplebetreated formallyasareloadingcasebyassigningan initialdamage
κ
0(p)=(p)
i .However,sinceinthepreviousformulastheterm
(p)
i has
beenneglected,thetangentmatrixcanbeseparatelyspecifiedas
∂
tn(p)∂δ
n = 1γ
2∂
ts(p)∂δ
s = K ,∂
tn(p)∂δ
s =∂
ts(p)∂δ
n = 0,where Kis thecohesive stiffness, assumedin thiscasetobe the sameforallphases.
3. Modelevaluationandtesting
In this section, the model is tested using a simple three-elementmeshasshowninFig.3,inwhichasinglezero-thickness
cohesive element is placed between two continuum elementsof
size20
μ
m × 20μ
meach.Severalaspectsareconsideredtostudy thebehavior ofthemodel,whichincludedifferentloading condi-tions,numberofhealingevents,propertiesofthehealingmaterial andthedegreeofdamage.3.1. Fractureandhealinginmonotonicstraining
Inthefirstsetoftest simulations,thethree-elementsystemis subjected to various monotonic straining conditions to studythe behavior ofthecohesive elementunderdamageandhealing. The loading conditions are prescribed through applied displacements asshowninFig.3.Thetimehistoryofthespecifieddisplacement is showninFig.4a,which correspondsto athree-stage deforma-tion,namely(i) anominallymode-Iopeningstageinvolvinga lin-ear increase inapplied deformation, (ii) a rest period with
heal-ing at the maximum deformation reachedin the first stage and
(iii) a resumption of the mode-I deformation. In all the simula-tions,itisassumedthatcompletehealingoccursattheendofthe zero loading-rate time period (rest period). The post-healing be-haviorofthecohesiveelement correspondstothethirdstage.For the presentmodel, theactual duration of the restperiod hasno directeffecton thesimulations sincethehealingkineticsare not modeledexplicitly;onlythestateofthehealingmaterialupon re-sumption ofthe loading isrelevant. However, the healingperiod is indicatedin thetime historyforclarity andtoemphasize that healing is, in general, a process with time scales comparable to (andsometimeslargerthan)thetimescalesassociatedto mechan-icalloading.
Fortheconditionsassumedinthesimulation,theevolutionof thestressinthecohesivezoneinathree-elementsystemonly de-pendson thefracturepropertiesbutnotontheelasticproperties
of the bulk material. The fracture properties of the original and healingmaterialsaregivenas
σ
(0)c =100MPa,
σ
c(1)=75,100MPa,(f0)=
(1)
f =2
μ
m.Asindicated above,two valuesareconsidered regardingthe frac-turestrength
σ
c(1)ofthehealingmaterial,namelyalowerstrength comparedtotheoriginalmaterial (chosenas75% ofσ
c(0)) andan equalstrength(100%). Thehealingmaterialsandtheoriginal ma-terialhavethesamefinalcrackopeningf.Inprinciple,itis pos-sibletoconsider thecaseofa healingmaterialthat hasa higher strength,butinordertostudythatsituation,itismorerelevantto carryoutananalysiswithmorethanonecohesiveelementwhere asecondarycrackisallowedtoinitiateelsewhere.
Theeffectivetractionasafunction oftime isshowninFig.4b for both values of the fracture strength of the healing material. As showninthe figure,the traction inthe cohesive element ini-tially increases up to the value equal to cohesive strength
σ
c(0)of the original material and then decreases as a result of
dam-age evolution. Complete failure occurs when the crack opening
reachesthe critical crackopening forfailure
(f0) ofthe original phase.Afterwards,thecrackopeningcontinuestogrowduetothe externally-imposeddeformationatessentiallyzerostress.As indi-catedinFig.4a,healingisactivatedatt=100s (andisassumed tobecompletedatt=300s).Correspondingly,ashiftinthecrack opening of
δ
n(1)∗=3μ
m andδ
s(1)∗=0 is taken into account andtheloadingisresumed.Themaximumloadisreachedatthe corre-spondingvalueofthefracturestrengthofthehealingmaterial
σ
c(1)forbothcasesconsidered(75%and100%).Theloadingcontinuesin thesoftening(degradation)regimeuntilthehealingmaterial com-pletelyfails,whichoccurswhentheshiftedcrackopeningissuch that
(1)=
(1)
f .
Theeffectofthedamageduetoloading andtherecovery due tohealingcanbeseeninFig.4cintermsoftherelevantdamage variablesasafunctionoftime.Duringthefirststageofloading,the damagevariableD(0)oftheoriginalmaterialincreasesfrom0to1,
whichindicates that theoriginal materialundergoes full damage. Thehealingprocess inthesecond stage isnotmodeled explicitly butratherprovidedasinputforthecohesivemodeltoanalyzethe recoveryofstrength.Duringthatprocess,thedamagevariableD(0)
of the original material remains at 1 while the damage variable
D(1) of the healing material becomesactive with an initial value
equaltozero (nodamage). Duringthe thirdstage ofthe process, thedamagevariableD(1)ofthehealingmaterialincreasesfrom0
to1,henceattheendoftheloadingprocessthehealingmaterial isalsofullydamaged.
Theresultsofthe simulationcan alsobereported intermsof thetractionacrossthecohesiveinterfaceasafunctionofthecrack openingdisplacement as shown inFig. 4d. Although the loading process inthis exampleis relatively simple,it illustrates the im-portanceofusingtheshiftinthecrackopeningvariableto prop-erlysimulatetheevolutionofstressduringhealing.Indeed,asmay beobservedinFig.4d,thematerialfollowstheexpectedcohesive responsestartingfromthevalue
(1)=3
μ
masaneworiginafterhealing.
3.2.Multiplehealingofapartially-damagedmaterial
The next example to illustrate the features of themodel per-tainsto multiple healing ofa partially-damaged material. In this case, the material is loaded andhealed according to the applied deformationshowninFig.5a. Asindicated inthefigure,the ma-terial is initially extended and undergoes partial damage. Subse-quently,thematerialishealedandtheloadingisresumed,which generates partial damage of the original and the healing mate-rial.The materialthen experiencesa second healingeventbefore
Fig. 4. Case 1: Illustration of response of cohesive element under monotonic straining, healing and further straining. The response includes the cases of healing materials with fracture strengths equal 75% and 100% of the strength of the original material.
loadingisresumed untilfinal failure.In thissimulation, the frac-turestrengthofthehealingmaterialsarechosen as
σ
c(1)=σ
c(2)=0.75
σ
c(0) withtheactual valuesasindicated intheprevioussub-section.
The evolutionof theeffective(composite)normaltractiont˜n[m]
andthephase-weightedtractions w[m](p)t(p)
n areshowninFig.5b
asafunctionoftime.Theeffectofhealingonthefracturestrength isreflected inthe distinct peak values ofthe response. The first peakcorrespondstothefracturestrength
σ
c(0)oftheoriginalma-terial.The second peak liesbetween theone of theoriginal ma-terialandthe healedmaterialsincethe originalmaterialwasnot fullydamaged before healingwas activated,hence it partly con-tributestotheeffective(composite)fracturestrength.Inthatcase thestrength is w[1](0)t(0)
n +w[1](1)
σ
c(1), withtn(0) beingthe stressontheoriginal materialatthe instantthat thestress onthefirst healingmaterialreachesitscriticalvalue.Similarly,thethirdpeak containscontributionsfromthethreephasesthatareactiveatthat instant,namelyit isgivenby w[2](0)t(0)
n +w[2](1)tn(1)+w[2](2)
σ
c(2),withtn(0)andtn(1)beingthestressesontheoriginalandfirst
heal-ing material atthe instant that the stress on the second healing materialreachesitscriticalvalue.
Theevolutionofthedamageparameterforeachphaseisshown inFig.5c,whereitcanbeseenthattherateofdamageperphase decreasesasthenumberofactivephasesincreases(i.e.,the dam-agegets distributed amongthe differentphases, withthe largest ratecorrespondingtothemostrecentlycreatedphase).The effec-tivetraction–separationrelationformultiplehealingofa partially-damagedmaterialisshowninFig.5d.Theeffectivefractureenergy, asgivenby(19),dependsonthenumberofhealingeventsandthe volumefractions w[m](p).As maybeinferred fromFig.5d,the
to-talfractureenergyofthematerial,measuredastheareaunderthe curve,increasesasaresultofthehealingprocesscomparedtothe originalmaterial.
3.3. Unloadingafterhealingofpartially-damagedmaterial
In order to validate the unloading features of the cohesive
model, the three-element system is subjected to a loading and
healing process as indicated in Fig. 6a. In this case the material is extended, undergoes partial damage followed by healing, after whichextension isresumed andfinally thematerial is unloaded. The unloading is specified in terms ofdisplacement, which ends at the displacement for which the stress vanishes. The fracture
Fig. 5. Case 2: Illustration of response of cohesive element considering partial damage and healing. The fracture strength of the healing material is assumed to be equal to 75% of that of the original material.
Fig. 6. Case 3: Partial damage, healing, partial damage and unloading. The fracture strength of the healing material is assumed to be equal to 75% of that of the original material.
Fig. 7. Geometry and finite element model of a unit cell of an extrinsic self-healing material. The unit cell is subjected to a nominal mode I loading. A small precrack is used to guide a matrix crack towards the particle. A layer of cohesive elements is placed to allow for crack propagation in a predefined direction given by the initial precrack.
strengthofthehealingmaterialistakenas
σ
c(1)=0.75σ
c(0).Theef-fectivetractionasafunctionofcrackopeningisshowninFig.6b. Asmaybe observed inthe figure,upon unloading, the stress re-turnselastically tozero alongthe corresponding unloading curve
of each phase, which depends on the damage parameter of the
specificphase.Thestressiszeroatthecrackopeningdisplacement atwhichhealingoccurredaccordingtotheshiftparametersgiven in(12)and(15).
Other loading cases, not shownhere for conciseness,indicate thatthemodelisable topredictthebehavior undercomplex
se-quencesof mixed-mode loading, unloading andhealing. The
ap-plication ofthe healingcohesive modelunder non-homogeneous
conditionsisanalyzedinthefollowingsection.
4. Applicationtoparticle-basedextrinsicself-healingmaterial Inthissection,thecohesivehealingmodelisappliedtoaunit cell of an extrinsic self-healing material in which a single
heal-ing particle is embedded within a matrix material as shown in
Fig.7. In extrinsicsystems, the particle containsa healing agent (i.e., the material contained inside the particle) that is normally protectedby an encapsulation systemto prevent premature acti-vation of the healing process. The working principle of this sys-temisthatthehealingmechanismisactivatedwhenacrackthat propagatesthrough thematrixinteractswiththeparticle,usually breakingthe encapsulationand allowing transport ofthe healing
agent through the crack. Some self-healing system may involve
auxiliarymaterialsthat arenecessaryfortriggeringand/or partic-ipatinginasubsequentchemical reactiontocreatethefinal form ofthehealingmaterial. Thepresentsimulation assumesthat any additionalsubstancerequiredfortheprocessisreadilyavailablein thematrixmaterial(e.g.,free oxygentransportedbydiffusion re-quiredforoxidationasfoundinself-healingthermalbarrier coat-ingsSloofetal., 2015).Distinct cohesiverelations can beused at different spatiallocations (matrix, particle, matrix–particle inter-face),hencephase-specific fracturepropertiescanbespecifiedfor thehealingagentinsidetheparticleandthehealingmaterialthat appearsinthecracksafteractivationofthehealingmechanism.
As shown in Fig. 7, the unit cell used in the simulations is anL× L domainwitha circularparticleofa diameterd=2r.For
simplicitya two-dimensional computational domain under plane
strainconditionsischosen,meaningthattheparticleshouldbe in-terpretedasprismatic(fiberintheout-of-planedirection).Despite thisinterpretation,themodelisassumedtobequalitatively repre-sentativeofasphericalparticlealbeitwithadifferentvolume frac-tion.Inthesimulations,thelengthischosenasL=75
μ
mandthediameterasd=10
μ
m,whichcorrespondstoanominal(in-plane) particlevolumefractionof14%.Inthefiniteelementmesh, cohe-sive elements are inserted along a horizontal plane in the mid-height ofthe model,by which the crackis allowed to propagate alongthepre-definedpath.Inprinciple,arbitrarycrackgrowthcan bemodeledbyinsertingcohesiveelementsalongallbulkelements inmesh,althoughthatapproachisnotrequiredforpurposesofthe presentstudy(Ponnusami etal., 2015b). Thefiniteelement mesh issufficientlyresolvedsothatproperdiscretizationofthecohesive zone isensured.Displacement-drivennominalmode Iloadis ap-pliedby specifyingvertical displacementsatthe cornernodeson therightsideofthedomainwhilethecornernodesattheleftare fixedasshowninthefigure.Boththematrixandthehealing par-ticleareassumedtobeisotropicandlinearlyelasticuptofracture. Forthesakeofsimplicity,thematerialproperties(bothelasticand fracture)ofthematrixandthehealingparticlearekeptthesame andthevaluesaregivenasfollows:Em=Ep=150GPa,
ν
m=ν
p=0.25,σ
m c =σ
p c =σ
c(0)=400MPa, Gmc =G p c =G(c0)=100J/m2,where E and
ν
refer to Young’s modulus and Poisson’s ratio, re-spectively, andthe superscripts mand p referto the matrixand the particle,respectively. Since theproperties ofthe particleand thematrixareassumedtobeequal,theoriginalmaterial,as indi-catedbythesuperscript0,referstoeithertheparticleorthe ma-trixdependingonlocation.Theinterfacebetweentheparticleand the matrixisassumed tobe perfectlybondedandinterface frac-tureistakennottooccur.It isworth pointingoutthat ingeneral theelastic andfracturepropertiesofthe healingparticleandthe matrixare different,which infactdecide whetheramatrixcrack would break the healingparticle or not. This aspect of a matrix crackinteractingwithhealingparticlesofdifferentproperties com-paredtothe matrixisdealtindetailinPonnusami etal.(2015b) but isnot relevant forthe simulations presented in this section. Instead,emphasisisplacedhereonhowthecrackhealing behav-ior affects the recovery of mechanical properties of the material system. Further,asindicated above,thefracture propertiesofthe healingparticleinitsinitialstateareingeneraldifferentthanthe propertiesof thehealing materialthat fills thecracks, which are specifiedseparatelyasexplainedinthesequel.Several parametric studies are conducted to evaluate the be-havior of the unit cell and the results in terms of global load-displacement response are reported inthe following subsections. Inthefirstsubsection,simulationsareconductedtostudythe ef-fect of variations in the fracture properties ofthe healing mate-rial.Inthesecond subsection,aparametricstudyisperformedto
Fig. 8. Healing under unloaded condition: applied loading to unit cell and reaction force as a function of applied displacement for various values of the fracture properties of the healed material.
understandhowdoestheavailableamountofhealingagentaffect thecrackhealingbehavior. Inthethirdsubsection,multiple heal-ing events are simulatedand theresulting load-displacement re-sponseisreported.
4.1. Effectofpropertiesofhealingmaterialandhealingconditions
The fracture propertiesof thehealing material,formed asthe resultofthehealingprocess,areoftendifferentfromthe surround-ing host material.The fracture propertiesof thehealed zone de-pend on thetime available forhealingand theproperties ofthe healing product.A second aspect that is relevantfor the healing processistheloadingconditionsduringhealing. Healingisa pro-cessthattypicallyrequirestimetooccur,andtheefficiencyofthe process is often connected to providing a sufficiently long “rest time” inwhichtheloadingrateiszeroandchemicalreactionshave sufficienttimetobecompleted.However,evenifasufficient“rest time” is provided,the(constant)loadingstateinfluences the sub-sequentmaterial response ofthehealed material.In thissection, two representative loading states during healing are considered, namelyhealingunderzero-stress(unloaded)conditionsand heal-ing underfixed applied displacement(constant loadduring heal-ing). Different properties for the healingmaterial are considered foreachloadingstateduringhealing.
4.1.1. Healingunderunloadedcondition
Intheliterature,mostexperimentalstudiesdealwithtest pro-tocols in whichthe sampleisunloadedandallowed to returnto its unstrained state, hence healingoccurs underunloaded condi-tions (Kessler et al., 2003; Brown et al., 2002; Williams et al., 2007;Pangand Bond, 2005b; Songet al., 2008). In orderto an-alyze the predictions of the model under similar conditions, the unit cellshowninFig.7issubjectedtoaloadingandhealing se-quence asindicated inFig. 8a. Under this loading, the specimen ispartiallyfracturedandthenunloaded.Healingisallowedto oc-curin theunloadedcondition, whichis thenfollowed by reload-ingofthehealedspecimen.Theresponseoftheunitcellinterms of theapplied vertical displacement andthe corresponding reac-tionforceisshowninFig.8bforvariousfracturepropertiesofthe healingmaterial,namely
σ
c(1)/σ
(0)c ,G(c1)/Gc(0)=0.25,0.5,0.75and
1,wherethesuperscript1referstothehealingmaterial.Asshown inFig.8b,thecurvecorrespondingtoequalpropertiesofthe heal-ing and original material predicts a recovery of the response af-ter healingsimilar tothatoftheoriginal material.Thenextthree
curvescorrespondtolowervaluesofthefracturepropertiesofthe healingmaterial andhencethe load-displacementcurves fall be-lowthatoftheoriginalmaterialafterhealing.
Itistobementionedthat,afterhealing,recrackingoccursalong thesamepathastheinitialcrack.Thisisduetothefactthe frac-turepropertiesofthe healingmaterialare lower than oratleast equal to that of the original material properties. Nonetheless, if thepropertiesofthehealingmaterialare higherthanthat ofthe originalmaterial,thecrackwouldpropagatealongadifferentpath
which is weaker than the healed zone. However, the recovered
load-displacementresponse wouldbe similartothe onewiththe samefractureproperties,asthecrackistraversingalongthe origi-nalmaterial.
4.1.2. Healingunderconstantloadcondition
In situations of practical interest, healing may occur under a non-zero load, which impliesthat thecrack opening is non-zero asthe healingmaterial fills thecrack gap.To studythe effectof the loading state duringhealing on the post-healing response of the material, simulations are carried out according to the load-ingsequenceshowninFig.9a.In thiscase, thespecimenis (par-tially) fractured, allowed to heal at a constant applied displace-mentandsubsequentlyreloaded.As inthepreviouscase(healing at unloaded conditions), four different fracture properties of the healingmaterialareconsidered,givenbythestrengthandfracture energyratios
σ
c(1)/σ
c(0),Gc(1)/G(c0)=0.25,0.5,0.75and1.Theload carrying capability of the healed specimens is shown in Fig. 9b, whichindicatesthereactionforce oftheunit cellasafunctionof theappliedverticaldisplacement.Foreach setofmaterial propertiesofthehealingmaterial,the stateofthespecimenisthesamepriortohealing.Afterhealingat a constant crackopening profile, thespecimen recovers its load-carryingcapabilityasshowninFig.9a.Itcanbeobservedthatthe post-healingforcepeakishigherthantheforcepeakofthe origi-nalmaterialforthecasewhenthehealingmaterialhasthesame fracturepropertiesoftheoriginalmaterial.Thisresultispartlydue totheequalstrainkinematicassumptionoftheVoigt-like compos-itemodel,asindicatedinSection2.2.1,whichtendstooverpredict theforceresponse.Itisanticipatedthata morecomplex
compos-itemodel,whichpreservesbothlinearmomentumandkinematic
compatibility,would predict a lower post-healing peak. Although thepresentmodelprovidesan upperestimate ofthepost-healed behavior,itallowstocomparetheeffectofthestateofthe mate-rialduringhealingonthepost-healingbehavior. Inparticular,the
Fig. 9. Healing under constant loading condition: applied loading to unit cell and reaction force as a function of applied displacement for various values of the fracture properties of the healed material.
Fig. 10. Unit cell specimen at the final state of the applied loading given in Fig. 9 a. Representative local response curves illustrate how the introduction of a shift in the (local) crack opening displacement accounts for the proper origin upon resumption of the load after healing.
post-healingfailureinthecaseofhealingunderloadedconditions ismore sudden (i.e., qualitatively more brittle,see Fig. 9b) com-paredtothecaseofhealingatanunloadedstate(seeFig.9b), ex-ceptwhenthepropertiesofthehealingmaterialarerelativelylow. To gain more insight in the healing process under constant crackopening profile, thelocal response curves atselected loca-tions are shown in Fig. 10 for the case when the properties of the healing material are
σ
c(1)/σ
c(0) = Gc(1)/Gc(0)=0.5. As can beobservedinthe figure,the crackopenings attheinstant of heal-ing depend on location, with increasing values towards the side wheretheopeningloadisapplied.Observethat somepoints un-dergohealingfromafully-failedstate,somefromapartially-failed
state andsome pointsthat arecracked attheendof theloading processexperiencednohealingsincetheyhadnotfailedatthe in-stantatwhichhealingwasactivated.
Afterhealing,theeffectivecrackopeningdisplacementsbecome zerointhehealedzoneduetothedisplacementshiftsintroduced inthemodeltoaccountforcrackfilling.However,modelingofthe crack gap filling andhealing is only done implicitly through the shiftincrackopeningdisplacements,wherebythenewmaterialis notexplicitlymodeledasanadditionalmaterial(ormass)entering thesystem.
Fig. 11. Effect of filling efficiency: applied loading to unit cell and reaction force as a function of applied displacement for various values of healed areas.
4.2. Degreeofcrackfillingandhealing
Intheprevioussubsection,itwasassumedthatthehealing par-ticle, uponfracture,releasesanamountofhealingagent(denoted as Vh) that issufficient for complete fillingof the crack opening
volume (orcrackopeningarea intwo dimension,denoted asVc).
However, dependingonthe amountofavailable healingmaterial, thegeometricalcharacteristicsofthecrackandthemodeof trans-port, it mayoccur that thecrack isonly partiallyfilled, whichis akeyfactoraffectingthehealingcharacteristicsandhencethe re-covery of mechanicalproperties.In thissection, theeffect ofthe ratioVh/Vc ofhealingagentavailabletotherequiredhealingagent
forcompletefillingisstudied.Here,thevolumeofrequiredhealing agentforcompletecrackfillingreferstothetotalcrackvolumeat the instanceofhealingactivation. Theratio consideredis generic andits interpretationinaspecificself-healingmaterialsystem re-quiresunderstandingofitshealingcharacteristics.Forinstance,the amount ofhealingmaterialproduced astheresultofthe healing process is directly relatednot onlyto the volume of the healing particle,butalso thereaction kineticsofthe healingprocess. For example, inone ofthe extrinsicself-healing systems reportedin theliterature,thehealingagentwithintheparticleproduces heal-ing material throughincrease involume by oxidationunder high temperatureconditions(Sloofetal.,2015;Ponnusamietal.,2015a). Hence,thetermVhmeansherethevolumeofthehealingproduct
formedastheresultofthehealingprocess,whichisusedfor heal-ing the crack.The notionofcomplete orpartial filling,measured by therationVh/Vc,refersto theamountofcrackgapfilled with
healingmaterialregardlessofthefracturepropertiesofthehealing material.
Simulations are conductedforfour differenthealingprocesses with filling efficiencies of Vh/Vc= 1, 0.75, 0.5 and 0.25. In all
casesthepropertiesofthehealingmaterialaretakenas
σ
c(1)/σ
c(0),G(c1)/Gc(0) = 0.75. The specimens are loaded according to the
sequence indicated in Fig. 11a and the corresponding force–
displacementcurvesareshowninFig.11b.Tointerprettheresults forpartialfilling,itisusefultoindicatethespatiallocationwhere healingoccurs,whichisshowninFig.12.Asindicated inthe fig-ure, filling is assumed to take place in the zone adjacent to the healingparticle.
The curve showninFig. 11b corresponding toa complete fill-ing (filling ratioVh/Vc=1) representsthe highestpossible
recov-ery of the load-carrying capability for the given fracture proper-tiesofthehealingmaterial.Asexpected,therecoveryofthe
load-carryingcapabilitydecreases withdecreasingfillingratiosVh/Vc=
0.75,0.5,0.25.Onerelevantdifference betweentheeffectofa de-creaseinfillingefficiencyandadecreaseinthefractureproperties ofthe healingmaterial fora fixed fillingefficiency isthat in the lattercasetheinitialslopeofthepost-healedbehaviorremainsthe same fordistinct fracture properties whereas in the former case theinitialslope decreaseswithdecreasing fillingefficiency (com-pare Figs. 9b and11b). Inthe simulations showninFig. 11b,the initialpost-healingslopereflectstheincreaseincompliancedueto purelygeometrical effects.Theun-healed portionofthe crack fa-cilitatesthe(elastic)deformationofthespecimen.Thiseffectmay potentiallybeusedintheinterpretationofexperimentalcurvesas anindicationofpartialfillingofacrack.
4.3.Multiplehealingevents
Some materials with intrinsic self-healing capacity (such as
MAX phases), may undergo multiple healing events whereby a
crackishealedon multipleoccasions(Lietal.,2012; Sloofetal., 2016). In extrinsic systems, multiple healing may occur in cases wherethereisan externalsupplyofhealingmaterial,butalsoin particle-basedsystems when inactivated particles (or portions of partially activated particles) can still supply healing material for anadditionalhealingevent. Inthissection,itisassumedthat the particleintheunitcellshowninFig.7iscapableofproviding suf-ficient healing material for two healing events. The specimen is subjectedto a loading andhealing process asshownin Fig. 13a. Theratioofcrackopeningvolume (orarea)totheavailable heal-ing material volume isassumed to be 1for both healingevents, resulting incomplete filling of the crack. The fracture properties ofthe healing material after the first healingeventare takenas 75%ofthoseoftheoriginalmaterial,whileforthesecondhealing event,thepropertiesaretakenas50%ofthatoftheoriginal mate-rial,hence
σ
c(1)/σ
c(0),G(c1)/G(c0)= 0.75andσ
c(2)/σ
c(0),G(c2)/G(c0)=0.5.Thisassumptionismeanttoimplicitlyrepresentadegradation onthequalityofthehealingmaterialafterthefirsthealingevent. The reaction force on the unit cell is shown in Fig. 13b as a functionoftheapplied verticaldisplacement.As canbe observed inthefigure, theloadcarryingcapacitymaybe (partially) recov-eredmultipletimesprovidedthattheself-healingmechanism sup-plies sufficient healing material for multiple healing events. Al-thoughasinglehealingeventcannaturallyextendthelifetimeof amaterial,amoresignificant extensioncanbe achievedina ma-terialcapableofmultipleself-healingrepairs,evenifthequalityof the healing material degrades during subsequent healing events.