1 XVIIIXVIII Mounting structure system for the installation of photovoltaic solar panels

(1)

Examples of elements of the PV solar panel installation system

Steel profile BDFCH120...F

Adjustable holder for the trapezoid plate RUBT...

Side holder BUF...

Aluminum profile PAL40H40/...

Middle holder PUF

Mounting structure system for the installation of photovoltaic solar panels

N

Aluminum and steel mounting systems for the installation of photovoltaic solar panels.

The BAKS company offers a variety of mounts for installing solar panels directly on:

- the ground, -a concrete base, -a flat roof, -an inclined roof.

The mounting structures offered by BAKS allow the installation of PV panels both in the vertical and horizontal orientation.

Screw- double threaded SWD...E

XVIII

(2)

Mounting of clamps in green area allows load up to 5400 Pa (550 kg/m²)

Mounting of clamps in yellow area allows load up to 2400 Pa (244 kg/m²) *

Mounting of clamps in red area is unacceptable.

0-250 mm 491 mm 0-250 mm

0-208 mm0-208 mm833 mm208-416 mm208-416 mm

Attention!

Presented sections for mounting of holders are only for typical panels 991 x 1665 mm. In case of panels with different dimentions, please refer to installation manual for PV panels mounting area. In the area marked with the same colour there should be minimum 4 clamps for the panel to be approved for appropriate load. If the panel is mounted with 4 clamps but placed in two different areas it is apporved for a lower load. While choosing the direction on the arragemnet of the panels, please take into consideration maximum load capacity of the PV panel, which is specified by the Manufacturer, dependable on the arragement of the panels (vertical or horizontal) and differs according to the height of the panels frame.

* - Please check the PV catalogue card, if the Manufacturer allows the possibility of mounting on the shorter side of PV panel.

Installation diagram of PV panel

When installing panels vertically, two profiles and four aluminium clamps should be placed, so that they are positioned

in the green areas, as shown below. When mounting panels horizontally *, profiles and aluminium clamps should be placed, so that they are placed in yellow areas on the shorter side of the PV panel.

0-208 mm0-208 mm833 mm208-416 mm208-416 mm

(3)

PV constructions

W free standing

DP for flat roof

DS for inclined roof

H horizontal arrangement

of panels

V vertical arrangement

of panels

N low construction

5-20°

T triangular construction

25-35°

1, 2, 3, ...

number of rows of panels

G support pillars

hammered into the ground

B supporting pillars flooded with concrete in the hole in the ground

1 single support

2 doubble support

of panels

B ballast construction

K anchored construction

of panels

type of roof plating:

1 - tile

2 - sheet metal seam plate 3 - bituminous tile 4 - ceramic tile 5 - scale-shaped tile 6 - trapezodial metal sheet:

a - high rail b - low rail

c - adjustable handle

E economic

version N

normal version E

economic version

With green is marked a path of a sample selection of ballast, triangular construction mounted on flat roof with high load capacity, for panels arranged horizontally in normal version. Symbol of construction is: DP-DTHBN

DP-MHKN

flat roof

low load capacity of the roof

horizontal arrangement of panels anchored construction

normal version

K support pillars

anchored to concrete foundation

E

- economic version - supporting 2 panels on one UPD..., UPG holder or aluminium profile.

For inclined roofs, economic and normal versions are on pages 7 and 8.

For flat roofs, economic and normal versions are on pages 15 and 16.

M

Low load capacity of the roof eg. layer board

of panels

K anchored construction

N normal version

of panels

E economic

version N

normal version

XVIII D

High load capacity of the roof eg.

reinforced concrete ceiling

(4)

4 Mounting structures for the installation of photovoltaic solar panels - free standing

Mounting structure W-V2G1

Description:

Complete support system for fixing the two rows of vertically-oriented solar panels

Technical description:

Materials used for the support system:

hot-dip galvanized acc. to PN-EN ISO 1461:2011, Aluminum (EN AW-6063), Stainless steel, grade AISI 304

Mounting structure tested for strength parameters.

Guarantee:

Provided all terms and conditions of the manufacturer’s guarantee are met the 10-year guarantee is granted for the elements

of the support structure

2700 mm

Good ground conditions; Semi-cohesive ground of IL<0

Variants of the mounting structure installation:

- Mounting structure W-V2K1- support pillar anchored to the concrete foundation

- Mounting structure W-V2B1- support pillar anchored in a hole in the ground filled with concrete of min. B20

- On request: support pillar screwed into the ground

For detailed information on the products see pages 18-36

The list of mounting structure elements required for the installation of vertically-oriented PV panels The picture illustrates the specimen arrangement of the structure

bracings. Mount the bracings after every third pair of supports

Detail A BUF...

or PUF

SGKFM10x20 UKPNF

PAL40H80/...

NKZM10E SSZ10X20E PLPAWN80 NKWSM8...

SAM8x...E

CODE 40 panels

pcs.

CWE100H50/3,5 8

BDFCH120/2,75F 8

CTMC41H41/1,2F 8

CTMC41H41/1,65F 8

CWP41H21/2,8F 2

CWP41H21/3F 6

LCPV11 8

UKPNF 32

LCCF 8

SGKFM10x20 120*

PAL40H80/5,65 4

PAL40H80/5,4 8

PAL40H80/4 4

PLPAWN80 24

SSZ10x20E 32

NKZM10E 32

BUF...* 8

PUF* 76

SAM8x...* 84

NKWSM8A* 84

* As an alternative solution

BUFK... 8

PUFK 76

CTMC41H41/1,2F A

580

CTMC41H41/1,65F

SGKFM10x20

LCPV11D SGKFM10x20

BDFCH120/2,75F

CWP41H21/...F CWE100H50/3,5

LCCF 30°

2250

2100

20

200

400

1400

(5)

5

XVIII

Mounting structures for the installation of photovoltaic solar panels

- free standing

Mounting structure W-H3G1

Description:

Complete support system for fixing three rows of horizontally-oriented solar panels

hot-dip galvanized acc. to PN-EN ISO 1461:2011, Aluminum (EN AW-6063 or EN AW-6005A), Stainless steel, grade AISI 304

Guarantee:

The list of mounting structure elements requiredfor the installation of horizontally-oriented PV panels 2700 mm

Good ground conditions; Semi-cohesive ground of IL<0 Variants of the mounting structure installation:

- Mounting structure W-H3K1 - support pillar anchored to the concrete foundation

- Mounting structure W-H3B1- support pillar anchored in a hole in the ground filled with concrete of min. B20

For detailed information on the products see pages 18-36 The picture illustrates the specimen arrangement of the structure bracings. Mount the bracings after every third pair of supports

CODE 45 panels

pcs.

CWE100H50/3,4 10

BDFCH120/3,15F 10 CTMC41H41/1,2F 10 CTMC41H41/1,7F 10

CWP41H21/3,1F 4

CWP41H21/3F 3

CWP41H21/2,8 3

LCPV11 10

UKPNF 40

LCCF 8

SGKFM10x20 148

PAL40H80/6,3 4

PAL40H80/5,65 4

PAL40H80/5,4 8

PAL40H80/2 32

PLPAWN80 88

SSZ10X20E 40

NKZM10E 40

BPFNE 60

PPFNE 60

BUF...* 60

PUF* 60

SAM8x...* 120

NKWSM8* 120

BUFK... 60

PUFK 60

A

650 SGKFM10x20

BDFCH120/3,15F

CWP40H40/...F CWE100H50/3,4

1102 1465 Detail A

1300

BUF...

or PUF

SGKFM10x20 UKPNF

PAL40H80/...

NKZM10E SSZ10X20E

PLPAWN80 NKWSM8A

SAM8x...E

BPFNE

PPFNE

CTMC41H41/1,2F

CTMC41H41/1,7F

350

SGKFM10x20 SGKFM10x20

LCPV11D SGKFM10x20

LCCF

580 2100

30°

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6 Mounting structures for the installation of photovoltaic solar panels - free standing

Mounting structure W-H4G2

Description:

Complete support system for fixing

the four rows of horizontally-oriented solar panels

hot-dip galvanized acc. to PN-EN ISO 1461:2011, Aluminum (EN AW-6063 or EN AW-6005A), Stainless steel, grade AISI 304

Guarantee:

2700 mm

Good ground conditions; Semi-cohesive ground of IL<0 Variants of the mounting structure installation:

- Mounting structure W-H4K2 - support pillar anchored to the concrete foundation

- Mounting structure W-H4B2- support pillar anchored in a hole in the ground filled with concrete of min. B20

The list of mounting structure elements required for the installation of horizontally-oriented PV panels

For detailed information on the products see pages 18-36 The picture illustrates the specimen arrangement of the structure bracings. Mount the bracings after every third pair of supports

BDFCH120/4,2

LCPV11

CWP41H21/0,9F

CWT70H50/3,8F

2050

811

917

1580 SSZ10X20E

A

CWT70H50/2,4F 30°

800

507 17501600

SGKFM10x20 PAL40H80/...

NKZM10E PLPAWN80 NKWSM8A

Detail A

BUF...

or PUF

UKPNF

SAM8x...E BPFNE

PPFNE

CODE 40 panels

pcs.

CWT70H50/2,4F 7

CWT70H50/3,8F 7

BDFCH120/4,2F 7

CWP41H21/3F 2

CWP41H21/2,7F 2

CWP41H21/0,9F 7

LCPV11 7

UKPNF 35

PAL40H80/6,3 10

PAL40H80/4 5

PLPAWN80 88

SSZ10X20E 35

NKZM10E 35

BPFNE 40

PPFNE 40

SGKFM10x20 108

BUF...* 40

PUF* 60

SAM8x...* 100

NKWSM8* 100

BUFK... 40

PUFK 60

2170

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7 Mounting structures for the installation of photovoltaic solar panels - free standing

Mounting structure W-V2G2

Description:

Complete support system for fixing the two rows of vertically-oriented solar panels

Guarantee:

CWP41H21/3F CWP41H21/2,8F

2700 mm

Good ground conditions; Semi-cohesive ground of IL<0

The list of mounting structure elements required for the installation of vertically-oriented PV panels

- Mounting structure W-V2K2 - support pillar anchored to the concrete foundation

- Mounting structure W-V2B2- support pillar anchored in a hole in the ground filled with concrete of min. B20

- On request: support pillar screwed into the ground The picture illustrates the specimen arrangement of the structure

bracings. Mount the bracings after every third pair of supports

CODE 40 panels

pcs.

CWT70H50/2,4F 8

CWT70H50/3,5F 8

BDFCH120/2,75F 8

CWP41H21/3F 3

CWP41H21/2,8F 3

CWP41H21/1F 8

LCPV11 8

UKPNF 32

PAL40H80/5,65 4

PAL40H80/5,4 8

PAL40H80/4 4

PLPAWN80 24

SSZ10x20E 32

NKZM10E 32

SGKFM10x20 116

BUF...* 8

PUF* 76

SAM8x...* 84

NKWSM8* 84

BUFK... 8

PUFK 76

SGKFM10x20

CWT70H50 /2,4F

BDFCH120/2,75F

CWP41H21/1F

CWT70H50/3,5F

Stężenie pomiędzy kolejnymi podporami

550

LCPV11

800

1730

1800 1700

1600

B

20

30°

Detail B

BUF...

or PUF

SGKFM10x20

UKPNF

PAL40H80/...

NKZM10E SSZ10x20E PLPAWN80 NKWSM8...

SAM8x...E

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8

Electric installation in a cable tray KB…

Electric installation in a perforated cable tray KC…

Cable tray support – Bracket WWS…, attached to the channel (support pillar)

Cable tray support – snap-in extension arm WZS…, attached to the channel bar perforation (support pillar)

BAKS free-standing structures are entirely adapted for the installation of our extension arms and cable trays. Snap-in extension arm allows quick and easy assembly by snapping into perforation of the PV structure support pillar. Extension arms attached to the support pillar with the use of step bolt assure increased strength and are dedicated for the structures with increased support spacing, also in installations with the use of high power inverters. BAKS cable trays provide excellent heat dissipation and they are resistant to direct and dispersed UV radiation. Installing the cables in our trays is a super-quick and effective process. Cable trays equipped with the covers for protection against damage by forest animals and the rodents.

The products of BAKS are ITB certified for the electric circuit continuity and they prevent accumulation of the electrical charges on an earthed structure.

(9)

9

XVIII

Mounting structure DS-V1N

Description:

the unlimited number of vertically-oriented PV panels

on an inclined roof (maximum permissible unit load - 550 kg/m²).

Guarantee:

Mounting structures for the installation of photovoltaic solar panels on an inclined roof with steel tiles or corrugated sheets

The list of the PV panel structure elements in the horizontal arrangement (DS-H1N) and in the vertical arrangement (DS-V1N).

Mount the elements every second rafter - ca. 1.60 m Variants of the mounting structure installation:

- Mounting structure DS-V3N - for the installation of vertically- oriented solar panels directly to the roof with bituminous or shingle tiles

- Mounting structure DS-V6cN - for the installation of vertically- oriented solar panels directly to the roof with trapezoid steel sheet

horiz

ontal orienta

tion - H vertical orienta

tion - V

CODE

4 panels (DS-H1N) 4 panels (DS-V1N)

pcs. pcs.

PAL40H40/2,1 2 4

PAL40H40/3 1

PAL40H40/3,15 2

PLPAN40 8 4

SWDM12x300E 10 6

AD13E 10 6

SSZ10x20E 10 6

NKZM10E 10 6

BUF... 4 4

PUF 6 6

SAM8x...E 10 10

NKWSM8A 10 10

NKWMS8A Aluminum proﬁle SAM8x...E

or PUF

PAL40H40/...

+ NKZM10ESSZ10x20E BUF...

SWDM12x300E AD13E Detail A

A

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10 Mounting structure DS-H1E

Description:

the unlimited number of horizontally-oriented PV panels on an inclined roof (maximum permissible unit load - 550 kg/m²).

Guarantee:

Mounting structures for the installation of photovoltaic solar panels on an inclined roof with steel tiles

The list of the PV panel structure elements in the horizontal arrangement.

Mount the elements every second rafter – ca. 1.60 m

- mounting structure DS-H3E for the installation of horizontally-oriented solar panels directly to the roof with bituminous or shingle tiles

- mounting structure DS-H6cE for the installation of horizontally- oriented solar panels directly to the roof with trapezoid steel sheet

Aluminum proﬁles PAL40H/... supported with the screws SWDM12x300E.

Screws SWDM12x300E screwed into the roof rafters (pre-drill screw holes in the rafters)

horiz

ontal orienta

tion - H

A

B

proﬁl aluminiowy SAM8x...E

BUF... PAL40H40/...

NKZM10E SSZ10x20E

SWDM12x300E AD13E PLPAN40 Detail A

Detail B

NKWSM8A BPFNE

proﬁl aluminiowy SAM8x...E

BUF... PAL40H40/...

NKZM10E SSZ10x20E

SWDM12x300E PLPAN40 NKWSM8A PPFNE

AD13E

CODE 4 panels

pcs.

PAL40H40/3,15 3

SSZ10x20E 9

NKZM10E 9

SWDM12x300E 9

AD13E 9

BPFNE 8

PPFNE 4

BUF...* 8

PUF* 4

SAM8x...E* 12

NKWSM8A* 12

BUFK... 8

PUFK 4

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11 Mounting structure DS-V2N

Description:

the unlimited number of horizontally-oriented PV panels on an inclined roof (maximum permissible unit load - 550 kg/m²).

Guarantee:

Mounting structures for the installation of photovoltaic solar panels on an inclined roof with standing seam sheet roofing

The list of the PV panel structure elements in the horizontal arrangement (DS-H2N) and vertical arrangement (DS-V2N) . Mount the elements every second rafter – ca. 1.60 m

horiz

ontal orienta

tion - V

CODE

pcs. pcs.

PAL40H40/2,1 2 4

PAL40H40/3 1

PAL40H40/3,15 2

PLPAN40 8 4

UBZRE 10 6

SSZ10x20E 10 6

NKZM10E 10 6

BUF... 4 4

PUF 6 6

SAM8x...E 10 10

NKWSM8A 10 10

NKWMS8A Aluminum proﬁle SAM8x...E

or PUF

PAL40H40/...

+ NKZM10E SSZ10x20E BUF...

UBZRE Detail A

A

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12 Mounting structure DS-V4N

Description:

Guarantee:

Mounting structures for the installation of photovoltaic solar panels on an inclined roof with ceramic tiles

The list of the PV panel structure elements in the vertical arrangement (DS-V1N) and in the horizontal arrangement (DS-H1N).

Mounting every second rafter- ca. 1.60 m

horiz

ontal orienta

tion - V

A

B

Detail B

DUR40E (mounting to the rafter)

SGKM10x30E (complete with DUR40E)

Rafters in the roofing

Roof battens Counter battens NKWSM8A

Aluminum profile PAL40H40/...

SAM8x...E

+ NKZM10E SSZ10x20E BUF...

or PUF

DUR40E Detail A

CODE

4 panels DS-V1N 4 panels DS-H1N

pcs. pcs.

PAL40H40/2,1 4 2

PAL40H40/3 1

PAL40H40/3,15 2

PLPAN40 4 8

DUR40E 10 6

DDW8x100 30 18

SSZ10x20E 10 6

NKZM10E 10 6

BUF... 4 4

PUF 6 6

SAM8x...E 10 10

NKWSM8A 10 10

DDW8x100

(13)

13 Mounting structure DS-V5N

Description:

Guarantee:

Mounting structures for the installation of photovoltaic solar panels an inclined roof with plain tiles

The list of the PV panel structure elements in the horizontal arrangement (DS-H5N) and in the vertical arrangement (DS-V5N).

Mounting every second rafter- ca. 1.60 m

horiz

ontal orienta

tion - V

CODE

pcs. pcs.

PAL40H40/2,1 2 4

PAL40H40/3 1 4

PAL40H40/3,15 2

PLPAN40 8

DUF75E 10 6

DDW8x100 20 12

SSZ10x20E 10 6

NKZM10E 10

BUF... 4 4

PUF 6 6

SAM8x...E 10 10

NKWSM8A 10 10

A

DDW8x100 DUF75E Detail A

DUF75E NKZM10E

SSZ10x20E Aluminum proﬁle PAL40H80/...

PLPAN40 SAM8x...E

NKWSM8A BUF...

or PUF

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(14)

14 Mounting structure DS-V6aN

Description:

Guarantee:

The list of the PV panel structure elements in the horizontal arrangement (DS-H6aN) and in the vertical arrangement (DS-V6aN)

* - for sheet plate of below 0,7 mm thickness use the aluminum rivets NITZP5,2x19,1A Mounting structures for the installation of photovoltaic solar panels

on an inclined roof with trapezoid sheet plate

- mounting structure DS-V6cN for the installation of vertically- oriented solar panels directly to the roof with trapezoid sheet plate

- mounting structure DS-H6aN for the installation of horizontally- oriented solar panels directly to the roof with trapezoid sheet plate

- mounting structure DS-H6cN for the installation of vertically- oriented solar panels directly to the roof with trapezoid sheet plate

horiz

ontal orienta

tion - V

trapezoid sheet plate SMDP6x25E

Mounting rail SMA70/033 Detail A

A BUF...

CODE

4 panels (DS-H6aN) 4 panels (DS-V6aN)

pcs. pcs.

SMA70/033 10 10

SMDP6,0x25E* 40 40

BUF... 4 4

PUF 6 6

SAM8x...E 10 10

NKWSM8A 10 10

PV Panel

NKWSM8A

(15)

15 Mounting structure DS-V6bN

Description:

Guarantee:

CODE 4 panels

pcs.

Sm400 10

BUFK... 6

PUFK 4

SMDP6,0x25E* 40

* As an alternative solution NITZP2,5x19,1A 40

Mounting structures for the installation of photovoltaic solar panels on an inclined roof with trapezoid sheet plate

- mounting structure DS-H6bN for the installation of vertically- oriented solar panels directly to the roof with trapezoid sheet plate

For detailed information on the products see pages 18-36 SMDP6x25E

Mounting rail SM400 PUFK

Detail A

Trapezoid sheet plate A

The list of mounting structure elements required for the installation of vertically- oriented PV panels

PV Panel

* - for sheet plate of below 0,7 mm thickness use the aluminum rivets NITZP5,2x19,1A

vertical orienta

tion - V

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16 Mounting structure DP-DNHBE

Description:

the horizontally-oriented PV panels at an angle of 5, 10, 15 and 20°

(maximum permissible unit load: 244 kg/m²)

Guarantee:

Mounting structures for the installation of photovoltaic solar panels on an flat roof

CODE 9 panels

pcs.

CMP41H41/6F 4

SBR380x450 24

PDOP450F 24

BR40F 24

SGKFM8x14 24

SGKFM10x20 24

NKK8E 24

SMM8x60F 24

PW8F 48

BUF... 12

PUF 12

UPGC20 12

SAM8...E 24

SRM8x25F 12

OWDPB20 9

UPDC20 12

The list of the PV panel structure elements in the horizontal arrangement

For detailed information on the products see pages 18-36 20°

SGKFM8x16

SGKFM10x20 Concrete blocks

SMM8x60F+BR40F CMP41H41/...F

SMM8x60F +BR40F

Screw SRM8x25F OWDPB20

Sleeper pads SBR380x450

UPGC20 NKKM8E

UPDC20 SAM8x35E BUF... or PUF

SAM8x35E BUF... or PUF

Base PDOP450F

With the use of concrete blocks for ballasting the DP-DNHBE system allows the installation of solar panels without any harm to the roof sheathing. Solar panels can be installed at an angle of 5, 10, 15 and 20° respectively, in the east-west oriented type of mounting structure

To obtain good stability of the ballast structures preferably use the structure segments in the arrangement of minimum 3 x 3 panels (total 9 panels)

See the Table below for selecting the set of holders (lower holder + upper holder) in order to obtain the structure with the optimal inclination angle of the panels

Panel inclination angle Lower holder Upper holder

5° UPD or UPDC UPGC5

20° UPDC20 UPGC20

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Mounting structure DP-MHKN

Description:

the horizontally-oriented PV panels at an angle of 5, 10, 15 and 20°

(maximum permissible unit load: 550 kg/m²)

Guarantee:

Mounting structures for the installation of photovoltaic solar panels on an flat roof

CODE 2 panels

pcs.

BDFCH120/3,15F 2

PDBH120 4

SBR200x200 4

UPP15W2 4

UPL1 4

SGKFM10x20 8

SGKFM8x14 8

BUF42 8

SAM8x...E 8

NKK8E 8

OWPP15W2 2

SMDD6,3.... 32

The list of mounting structure elements required horyzontalnego panels PV roof girder

sandwich sheet metals BDFCH120/3,15F BUF... SAM8x35

BUF...

SAM8x35

SGKFM10x20

UPGB15 NKK8E

SGKFM10x20 UPD

or UPDB1

OWPP15W2

PDBH120

333.5

990 15°

~ 6°

Panel inclination

angle Lower holder Upper holder

5° UPD or UPDB2 UPGB5

See the Table below for selecting the set of holders (lower holder + upper holder) in order to obtain the structure with the optimal inclination angle of the panels

The DP-MHKN system allows installation on a roof with i.a. sandwich sheet metals of low-bearing capacity whereas the load is transferred through the roof structure located under the feet of the structure prepared for the PV panels. The system allows installation of the panels at an angle of 5, 10, 15 and 20°.

The width of the holder UPD... and UPG... allows supporting 2 panels on a single holder (mounting structure in the economical version- see page 16)

17

XVIII

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Mounting structure DP-MHKE

Description:

Complete support system for fixing the horizontally-oriented PV panels at an angle of 5, 10, 15 and 20° (maximum permissible unit load: 550 kg/m²)

Guarantee:

Mounting structures for the installation of photovoltaic solar panels on an flat roof

DP-MHKE mounting structure allows the following installation options:

- installation of 4 panels with 3 pcs. of support – in the economical version (letter ,,E” placed at the end of the CODE) - supporting 2 panels with a single holder UPD... and UPG...

- installation on a roof with i.a. sandwich sheet metals of low-bearing capacity whereas the load is transferred through the roof structure located under the feet of the structure prepared for the PV panels.

- installation of the panels at an angle of 5, 10, 15 and 20°

CODE 4 panels

pcs.

BDFCH120/3,15F 3

PDBH120 6

SBR200x200 6

UPP15W2 6

UPL1 6

SGKFM10x20 12

SGKFM8x16 12

BUF... 8

PUF 4

SAM8x...E 12

NKK8E 12

OWPP15W2 4

SMDD6,3... 24

The list of the PV panel structure elements in the horizontal arrangement

roof girder sandwich sheet metals

BDFCH120/3,15F

BUF38... SAM8x35E

BUF...

SAM8x35

SGKFM10x20

UPGB15 NKK8E

SGKFM10x20 UPD

or UPDB1

OWPP15W2

PDBH120

333.5

990 15°

~6°

Panel inclination

angle Lower holder Upper holder

See the Table below for selecting the set of holders (lower holder + upper holder) in order to obtain the structure with the optimal inclination angle of the panels

18

(19)

1,5 m

Optionally, the structure can be surrounded by windscreens which by 20% reduce the required load with the use of concrete blocks

Mounting structure DP-DTVBN

Description:

Complete support system for fixing the vertically-oriented PV panels at an angle of 35°, in the 3rd snow-wind zone

Guarantee:

Mounting structures for the installation of photovoltaic solar panels on an flat roof

DP-DTVBN mounting structure allows installation of solar panels at an angle of 25, 30 and 35°, respectively.

The DP-DTVBN mounting structure variant allows installation of the horizontally-oriented solar panels at an angle of 25, 30 and 35°. With the use of concrete blocks for ballasting this type of mounting structure allows installation of solar panels without any harm to the roof sheathing (always use the blocks made of concrete in B-20 class and have them protected against water soaking). Optionally, the DP-DTVBN mounting structure can be anchored directly to the roof.

CODE 4 panels

pcs.

PAL40H40/2,1 4

PLPAN40 4

KTC50H50/1,5F 4

KTT35H35/1,54F 8

SBR50x500 24

CMC41H41/1,4F 4

CMC41H41/0,8 4

BR40F 12

CWP41H21/1,6F 4

PMTNF 4

UKPNF 8

SRM8x25F 4

SSZ10x16E 8

NKK10E 8

SMM8x60F 16

PW8E 32

SGKFM8x14 8

SGKFM10x20 16

BUF...* 4

PUF* 6

SAM8X35* 10

NKWSM8* 10

BUFK... 4

PUFK 6

The list of mounting structure elements required for the installation of vertically-oriented PV panels

For detailed information on the products see pages 18-36 Detail A

CMC41H41/0,8F CMC41H41/1,4F

CWP41H21/1,7F PMTNF

CWP41H21/1,75F Concrete blocks

Detail B Detail A

BUF...

or PUF SAM8x35

NKWSM8A PAL40H40/...

PLPAN40 SSZ10x16E +NKK10E SGFM10x20 UKPNF

KTC50H50/1,5F KTT35H35/1,54F

SGKFM8x14 concrete

block KTC50H50/1,5F

Detail B

On request, the ability to make triangles with aluminum extruded angle profiles

19

XVIII

(20)

Aluminum profile

PAL40H40

PAL40H80...

Length mmL

Catalogue 1 pc. No.

L kg mm

Catalogue kg No.

CODE

Qty PAL40H80

APPLICATIONS

Support structures for the photovoltaic solar panels

APPLICATIONS

For connection of aluminum profiles

20

≠ 1.5 mm

MATERIAL

Aluminum profile- extruded EN AW-6063 or EN AW-6005

2.0 1.5 1.2

1.0 3.0 4.0 Sheet thickn. ≠ [mm]: ^2.5 PLPAW120x17.5 PLPA120x13.5

PLPAW120x17.5

Catalogue 1 pc. No.

kg ^Catalogue_No.

kg PLPAW120x17.5

CODE

890317

0.06 1

Qty

PLPA120x13.5

Catalogue 1 pc. No.

kg ^Catalogue_No.

kg PLPA120x13.5

CODE

890213

0.05 1

Qty

≠ 2.0 mm

MATERIAL

Steel, 235JR, zinc flake coated acc.

to PN-EN ISO 10683:2014-09 40

13.5 9

914.8

17.5 10.8

40L

40 20 8.7

10.8 17.5

17.5

10.8 80

70

17.5 M8 M8 13.5

120

100 100 70 120

PLPAN40

Catalogue No.

1 pc.

kg ^Catalogue_No.

kg PLPAN40

CODE

890510

0.06 1

Qty

≠ 1.5 mm

APPLICATIONS

Screwless connection of aluminum profiles by means of inserting

37

PLPAN40

8.4

120 10.4

5

PAL40H40...

Length mmL

Catalogue No.

1 pc.

L kg mm

Catalogue kg No.

CODE

Qty

≠ 1.5 mm

PAL40H40/6.3 6300 5.91 894663 1 PAL40H40/1.1 1100 1.39 894611 1

PAL40H40/3.15 3150 2.96 894631 1 PAL40H40/2.1 2100 1.97 894621 1

PAL40H40/3 3000 2.79 894630 1

PLPAWN80

Catalogue No.

1 pc.

kg ^Catalogue_No.

kg PLPAWN80

CODE

890080

0.16 1

Qty

≠ 2.0 mm PLPAWN80

120 37

5

28

PAL40H80/4 4000 6.20 894440 1

PAL40H80/5.4 5400 8.10 894454 1 PAL40H80/5.65 5650 8.40 894465 1 PAL40H80/6.3 6300 9.45 894463 1 PAL40H80/2.1 2100 3.30 894421 1

Connector

(21)

2.0 1.5 1.2

1.0 3.0 4.0 Sheet thickn. ≠ [mm]:

21 Aluminum Mounting Rail

SM400

SM400

Catalogue CODE No.

SM400 0.25 890040 1

1 pc.

kg Qty

14

75

24 9

400

APPLICATIONS

For fixing the PV panel to aluminum profiles

Middle holder CLICK

PUFK

Side holder CLICK

BUFK...

BUFK...

BUFK34 0.06 897434 100

1 pc.

kg Qty

BUFK40 0.07897440 100

BUFK42 0.07 897442 100

BUFK45 0.08897446 100

Dimension mmH

34

40 42 45

BUFK50 50 0.08 897450 100

BUFK90E 90 0.10897491 100

BUFK38 38 0.07897438 100

Complete with a holder hexagon socket screw SAM8..., square nut NKWM8E, and a clip of the CLICK type

PUFK

PUFK 0.04 890300 100

1 pc.

kg Qty

Complete with a holder hexagon socket screw SAM8..., square nut NKWM8E, and a clip of the CLICK type

BUFK35 35 0.06 897435 100

20 36

10 13

26 60

20 10 60H

Mounting structure DS-V6aN

BUFK...

SM400 MATERIAL

Aluminum (EN AW-6063) Available finishes:

L- powder coating in a black colour

MATERIAL dla BUFK90E Stainless Steel Available finishes:

L- powder coating in a black colour

7024

9

330

106 SMH70/033

SMA.../033

SMA40/033 0.39 890433 1

1 pc.

kg Qty

APPLICATIONS PV panel fixing

for example DS-V6bN construcion

APPLICATIONS PV panel fixing

for example DS-V6cN construction

SMA70/033 0.58 890733 1

SMA40/033 113

9

40330

XVIII

(22)

22 Profile

2.0 1.5 1.2

1.0 3.0 4.0 Sheet thickn. ≠ [mm]:

BUF50

CTMC40H60/6F PPF

BDFCH120/3F

BDFCH120/3F CWE100H50/3

CD40H20/3F

Support Channel

CW...

BDFCH120...F

BDFCH120...F

Length mmL

Catalogue 1 pc. No.

L kg mm

Catalogue kg No.

BDFCH120/2.1F CODE

2100 6.68 893321 1/3 Qty/mb BDFCH120/2.75F 2700 8.58 893375 1/3

≠ 2.0 mm

BDFCH120/3F 3000 9.55 893330 1/3

MATERIAL

Steel, 235JR, hot-dip galvanized acc.

to PN-EN ISO 1461:2011

MATERIAL

CWE100H50...

CODE

1 pc.

kg Length

mmL ^CatalogueNo. Qty Height

mmH

Width

mma

Support Channel

CW...41H21

CWP41H21...F

CODE

1 pc.

kg Length

mmL ^CatalogueNo. Qty

≠ 1.5 mm

CWE100H50/3

CWE100H50/4

4

4 895130

895140 12.83

17.01 3000

4000

100 50

4 895135 14.17

100 50

CWE100H50/3.5 3500

≠ 4.0 mm

CWT70H50...F

CODE

1 pc.

kg Length

≠ 3.0 mm

Height

mmH

Width

mma

BDFCH120/3.15F 315010.60893331 1/3 BDFCH120/4.2F 420013.35893342 1/3

L H

a 13x30

50

35

120 L

50 7713x30

L

41 13x30

2150

CWT70H50/2.5F 70 50 2500 10.0 897825 4 CWT70H50/2.6F

CWT70H50/3.7F

2600 3700

10.4 4

14.8 897837 4 897826

70 50

CWT70H50/3.8F 70 50 3800 15.2 897838 4 CWT70H50/2.4F 70 50 2400 9.60 897824 4

4 895134 13.76

100 50

CWE100H50/3.4 3400

CWT70H50/3.5F 70 50 3500 14.0 897835 4 CWP41H21/2.7F

CWP41H21/1.5F CWP41H21/1.6F

CWP41H21/2.8F

2700 1500 1600

2800

8 10 10

8 2.78

2.88 1.52 1.62

893428 893429 893415 893417 CWP41H21/2F 2000 2.06 893421 8

CWP41H21/2.9F 2900 2.99 893629 8 CWP41H21/1.0F 1000 1.03 893610 10

CWP41H21/3F 3000 3.09 893431 8

GSW75x1650

CODE

1 pc.

kg Length

mmL ^CatalogueNo. Qty GSW75x1650 16507.62 898750 1

APPLICATIONS

Anchoring of constructions for photovoltaic panels to the ground.

MATERIAL

Steel, hot-dip galvanized acc.

Ground Screw

GSW75x1650

A special support pole is dedicated to each bolt.

APPLICATIONS

(23)

2.0 1.5 1.2

1.0 3.0 4.0 Sheet thickn. ≠ [mm]:

23

APPLICATIONS

For connection of structures with Support Channel CM...41H41

Channel Connector LC41H41F

CODE

1 pc.

kg ^Catalogue_No.

Qty

LC41H41F 0.30 621541 50

≠ 1.5 mm

MATERIAL

Steel, zinc flake coated acc. to PN-EN ISO 10683

LCPV11

LCPV11

LCPV11 CODE

≠ 5.0 mm 1 pc.

kg ^Catalogue_No.

Qty 0.35 890100 30 Three sets of SGKFM10x20 screw are recommended at assembly

APPLICATIONS

For connection of structures with Support Channel CM...41H41 and CM...41H21.

Channel Connector

MATERIAL

Steel 235JR, zinc flake coated acc. to PN-EN ISO 10683:2014-09 LCPV11D

LCPV11D

LCPV11D CODE

≠ 5.0 mm 1 pc.

kg ^Catalogue_No.

Qty 0.45 891100 30

Support Channel

CM...41H41...F

CMC41H41...F

CODE

CMC41H41/05F CMC41H41/07F

1 pc.

kg Length

≠ 2.0 mm

500 0.89 621205 30 700 1.24 621207 8

CMM41H41...F

CODE

≠ 2.5 mm 1 pc.

kg Length

mmL ^CatalogueNo. Qty CMM41H41/05F 500 1.11 621305 30

CMM41H41/1.2F CMM41H41/07F CMM41H41/08F CMM41H41/1.5F

1200 700 800 1500

2.88 1.66 1.89 3.33

621312 621307 621308 621315

8 8 8 8

MATERIAL

2.5

LCPV12

LCPV12 CODE

≠ 5.0 mm 1 pc.

kg ^Catalogue_No.

Qty 0.34 890220 30 Four sets of SGKFM10x20 screw are recommended at assembly

Four sets of SGKFM10x20 screw are recommended at assembly LCPV12

LC41H41F

41

45

180

13x20

80

120

11x20 40

80

260

11x20 40 41

41

L

13x30

50

22

13x28

130

120

40

LCCF

LCCF 0.08 898000 100

1 pc.

kg Qty

≠ 3.0 mm

Connector

LCCF

89°

3

45

13

93

40 50

13x40

38

APPLICATIONS

Assembly of PV panels on Support Channel

CMP41H41...F

CODE

≠ 1.5 mm 1 pc.

kg Length

mmL ^CatalogueNo. _Qty CMP41H41/3F 3000 3.96 621132 8

CMC41H41/1F

CMC41H41/6F CMC41H41/1.2F CMC41H41/1.5F CMC41H41/2F CMC41H41/3F

1000

6000

621210

621262 8

8 1.78

10.68 1200 1500

621212 621215

8 8 2.13

2.66

2000 3.56 621222 8 3000 5.34 621232 8 CMC41H41/08F 800 1.59 621208 8 CMP41H41/6F 6000 7.92 621162 8

APPLICATIONS

Supporting element of the installation

XVIII

(24)

2.0 1.5 1.2

1.0 3.0 4.0 Sheet thickn. ≠ [mm]:

24

APPLICATIONS

For connection of structures with Support Channel CM...41H41

MATERIAL

Steel, zinc flake coated acc. to PN-EN ISO 10683

Support Channel

Ballast base _PDOP450F

CODE

1 pc.

kg ^Catalogue_No.

Qty

PDOP450F

≠ 1.5 mm

KTC50H50...F

CODE

≠ 2.0 mm 1 pc.

kg ^Catalogue_No.

Length

mmL

1200 KTC50H50/1.2F

Dimension

mma

50 0.91 892812 10

Angle Profiles

KT...F

1500

KTC50H50/1.5F 50 1.13 892815 10 Qty

KTT35H35...F

CODE

≠ 3.0 mm

Length

mmL

2000 2.26

KTT35H35/2F 894520

Dimension

mma

35 10

1 pc.

kg ^Catalogue_No.

Qty

APPLICATIONS

1500 1.69

KTT35H35/1.5F 35 894515 10

APPLICATIONS

MATERIAL

Steel, 235JR, hot-dip galvanized acc. to PN-EN ISO 1461:2011

CTMC40H40...F

CTMC41H41...F

CODE

≠ 2.0 mm 1 pc.

kg Length

CTMC41H41/2F 2000 4.70 892920 2 CTMC41H41/6F 6000 14.10 892960 2 CTMC41H41/1.65F 1650 2.90 892916 2 CTMC41H41/1.2F 1200 2.50 892912 2 CTMC41H41/1.7F 1700 3.00 892917 2

1540 2.72

KTT35H35/1.54F 35 894154 10

MATERIAL

Steel, 235JR, hot-dip galvanized acc. to PN-EN ISO 1461:2011

Length

mmL

PDOP450F 450 1.40 898445 10

40 L 50

L 10

9x18 a

a 41

L

41

50

13x30 10

160

13x30 LC41H41F

Channel Connector

41

45

180

13x20

LC41H41F

CODE

1 pc.

kg ^Catalogue_No.

Qty

LC41H41F 0.30 621541 50

≠ 1.5 mm APPLICATIONS