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Enhancing self-healing of lime mortars by built-in crystallization inhibitors

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prof.ir. R.P.J. (Rob) van Hees dr. B. (Barbara) Lubelli

S. (Sanne) Granneman, MSc

TU Delft

Faculty of Architecture and the Built Environment

Department of Architectural Engineering + Technology Section RMIT - Chair of Building Conservation

Corresponding researcher:

Sanne Granneman, [email protected]

Enhancing self-healing of lime mortars

by built-in crystallization inhibitors

Salt crystallization is a common cause of weathering of porous building materials. Mortar is one of the building materials most affected by salt damage (fi gure 1) due to its pore size distribution (with both coarse as fi ne pores), and its relatively low mechanical strength. Replacement of mortar (pointing mortar, plasters and renders) constitutes a large cost in restoration works.

Salts present in masonry can originate, amongst others, from sea salt spray, rising damp, road salt, salt storage and the building materials themselves.

Selected publications

NaCl crystallization in restoration plasters. B. Lubelli and M.R. de Rooij

Construction and Building Materials, 2009, Vol. 23.

Effect of mixed in crystallization inhibitor on resistance of lime-cement mortar against NaCl crystallization.

B. Lubelli, T.G. Nijland, R.P.J. van Hees and A. Hacque-bord

Construction and building materials, 2010, Vol. 24.

Figure 1: Salt damage in plaster (Church in de Rijp, the Netherlands) and pointing mortar (building in Oostkapelle, the Netherlands)

Salt crystallization inside the pores (crypto-fl orescence) causes severe damage, crystallization at the surface (effl orescence) is relatively harmless.

Crys-tallization pressure is generally recognized as the main mechanism of damage. Pressure is exerted by a crystal on the pore wall, when the crystal is in contact with a supersaturated solution but it has no more space to grow. When the pressure exceeds the tensile strength of the material, cracks appear. Due to dissolution/crystallization cycles, dam-age occurs.

Mitigation of salt damage can be obtained by promoting effl orescence, or by lowering the supersaturation level of the solution at the moment of crystallization. This can be achieved with crystallization modifi ers. These ions or molecules prevent or delay nucleation (inhibitors), pro-mote nucleation of a certain polymorph (propro-moters) and/or modify the habit or the crystals (habit modifi ers) (see fi gure 2 and 3). By mixing the modifi ers into the mortar, they will be present when salts penetrate the material. When the crystallization sets in, the modifi ers will alter

the crystallization behaviour and limit the damage.

Figure 2: Images showing the effect of sodium ferrocyanide on NaCl growth. Inhibitor added to the salt solution. (tl) SEM picture of a cross-sec-tion showing non-cubic crystallizacross-sec-tion in a pore, 10000x magnifi cation. (bl) SEM picture showing crystallization at the surface of a porous mate-rial, 500x magnifi cation. (tr) Macroscale picture of dendritic, feather-like crystallization at the surface of a mortar.

Figure 3: Inhibition mechanism of ferrocyanide on NaCl. [NaCl5]4- ≈ [Fe(CN)6]4-, there-fore there is no incorporation of [Fe(CN)6]4- due to charge difference with [NaCl6]5- in bulk. The charge difference causes the blocking (Bode et al. Crystal Growth & Design, 2012, 12, 1919−1924)

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