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IMPROVEMENT OF TRAIN-TRACK INTERACTION IN

TURNOUTS BY OPTIMISING THE SHAPE OF CROSSING NOSE

C.Wan1, V.L. Markine1, I.Y.Shevtsov2, R.P.B.J. Dollevoet1,2

1

Section of road and Railway Engineering, Faculty of Civil Engineering and Geosciences, Delft University of Technology, Stevinweg 1, 2628 CN, Delft, The Netherlands

E-mail: c.wan@tudelft.nl, v.l.markine@tudelft.nl 2Prorail, Utrecht, The Netherlands

ABSTRACT

Proper rail geometry in the crossing part is essential for reducing damages on the nose rail.A numerical optimisation approach to minimise impact damage and wear in the crossing panel by varying the nose rail shapeis presented in the paper.Theoptimisation formulatedas a weighted multi-objective problemis solved by adapting the Multipoint Approximation Method (MAM).Dynamic vehicle-turnout interaction as a function of crossing geometry is investigated using multi-body simulation method. The optimisation problem has been solved for different sets of weightcoefficients. Afterwards the robustness of the optimumdesigns has been analysed under different vehicle-track system conditions.

1. INTRODUCTION

Turnouts are important elements of railway infrastructure that provide flexibility of the system by enabling railway vehicles to be guided from one track to another at a railway junction (Figure 1). Due to discontinuity in the rail geometry introduced in the crossing nose, turnouts experience high impact loads from passing vehicles, which makes them sensitive to various types of rail damage such as excessive wear, plastic deformations, surface cracking and crumbling, shelling, global fracture etc. Damage of the crossing nose has become a serious problem of the Dutch Railways: currently every week two crossings must be replaced urgently.

Figure 1Crossing panel of turnout and damage of crossing nose

The analysis of the dynamic vehicle-turnout interaction can be found e.g. in[1]-[3], which consists of numerical simulations and validation of numerical models through field measurements. Based on the validated model in [3], improvement of turnout performance was achieved by adjusting the vertical track elastic properties of the crossing using the numerical optimisation method [4]. In [5]the numerical optimisation of the switch rail shape was performedin order to reduce the switch rail damage. Recently a lot of experimental studies have been implemented focusing on the damage of turnout due to dynamic impact. It has been found from the field measurement[6]and[7]that the dynamic behaviour of the turnout is very sensitive to the rail geometry. The parametric study of the rail geometry at turnout crossings was carried out in [8], which shows that the nose rail shape has significant effect on the dynamic behaviour of turnout crossings. In this study performance of crossings is improved by optimising the shape of the crossing nose. The study, which follows the research presented in[6]-[8], is based on the numerical and experimental analysis of the dynamic behaviour of the train-turnout system by the means of numerical optimisation.

2. THE EFFECT OF CROSSING GEOMETRY

To investigate the effect of crossing geometry, a set of measurements has been performed on an instrumented turnout before and after its grinding maintenance.The dynamic interaction between vehicles and the turnout was analysed experimentally using the instrumented crossing (Figure 2). The measured datacomprising of (among others) the 3-D accelerations of the crossing nose and locations of the maximum wheel forces on the crossing nose (Figure 2) were collected on several turnouts. The measured data in [6] and [7]confirmed the numerical

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results presented in [3] that the crossing nose geometry has significant influence on the dynamic response in the crossing area, which is also shown inFigure 3.

Figure 2Instrumented crossing nose, acceleration and fatigue area measurement data

It can be observed that the results before the grinding maintenance are considerably different after the grinding the crossing rail, which means the geometry of the crossing has significant effect on the vehicle dynamic behaviour. Based on such a histogram the most probable area for fatigue damage (fatiguearea) on the crossing nose can be determined, that is, 0.50-0.60 m before the grinding while 0.40-0.50 and 0.56-0.60 m after the grinding. Moreover, the amplitudes of the dynamic impacts have been reduced significantly after grinding[7].

(a) (b)

Figure 3Distribution of maximum wheel forces along the crossing nose: (a) before grinding, (b) after grinding

Additionally the effect of crossing geometry on the dynamic response of the crossing has been studied in [8], wherein substantial improvement of turnout behaviour was obtained by using wider nose rail at 300 mm from the nose point till the end of the nose rail. The above observations indicate the importance of the crossing geometry and inspire further researches to improve the crossing geometry with the aim of reducing the impact damage.

3. MODELLING OF VEHICLE-TURNOUT INTERACTION

For a complex system such as the crossing with changing geometry and structure it is an ambitious task to develop realistic numerical models. The simulations should consider all the major influences such as the dynamic impact and the slip between the wheel and the crossing rail, while still being able to calculate the resulting impact force and stress on the crossing nose. Since the behaviour of a crossing is sensitive to both the track features and the vehicle suspensions, it is necessary to take into account the dynamic behaviour of both the track and a vehicle. The commercial software VI-Rail that is developed as a specialised environment for railway virtual prototyping based on the industry standard multi-body dynamics code MSC Adams [9] has been used to simulate the dynamic vehicle-track interaction at the crossing.Theadditional computational cost of performing fullmulti-body dynamics simulations is not large.This model has been validated using the measured geometry and acceleration measurement data of the turnout before grinding as mentioned in section 2.The local contact geometry, contact forces, energy dissipation and displacements as a function of the position along the turnout during the passage of each wheel are outputs of the simulations.

A passenger wagon with double wheelsets in the front and the rear of the car body is modelled based on the Manchester passenger train benchmark [10]. The primary suspension system of which was slightly modified in order to correspond to the passenger train operating on the Dutch railway network, detail parameters of the vehicle can be found in [8].

The studied turnout is a standard (right turn) design with nominal railprofile 54E1, curve radius 725 m and crossing angle 1:15. The main-facing direction (straight track) of the turnout with the total length of 150 m has been considered in the model, where the crossing parthas been simplified as 2.0 m in length. At the crossing part the guiding rail with the length of 2 m along the left rail was modelled, while the continuously changing rail profiles have been used at the right track. In total, 74 rail profiles are used torepresent the complex crossing geometry. At the crossing rail side, an allowable deviation in the rail geometry over 10 m has been chosen, which is equal to 8 mm. Track components Stiffness [MN/m] Damping [kNs/m] Rail pad Vertical 1420 34

0 1 2 3 4 5 6 7 8 9 10 -400 -300 -200 -100 0 100 200 300 A c c e le ra ti o n [ m /s 2 ] Time [s]

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Lateral 280 58

Roll 360 390

Ballast Vertical 120 48 Lateral 120 40

Roll 130 290

Table 1 Track properties used in the simulations

The turnout is modelled as the ‘moving track’ model (Figure 4).Each track model consists alterative rigid and elastic layers representing the two rails, the rail pads, the sleeper and the ballast. The elasticity of the track could be defined by adjusting the properties of rail pads and ballast, which are represented as the flexible connection of sleepers/rail and sleeper/ground by linear spring-damper elements in the vertical, lateral and roll directions.Here relatively stiff rail pads and the ballast with good property have been used as listed inTable 1. The elastic properties of the track modelare taken as independent of the position along the switch.The reason for using a simple track representation is that the previous study[8]indicatesthat a linearized track model is sufficient for qualitative analysis of the dynamic impact as compared with the complex track models (FlexTrack) in which the rail is defined as FE model integrated with MSC.Nastran.Moreover, the simple model significantly reduces computation cost which is important in an optimisation problem that requires a large number of simulations.

Rail

Rail pad elements Sleeper

Ballast elements Ground

Figure 4Schematic of the flexible track structure (ballasted)

The General Contact Element (WRGEN)[9]using actual wheel and rail profile to calculate the actual contact kinematics at each simulation stepis used in the simulations. WRGEN evaluates the local contact stiffness based on geometry and materials properties. Moreover, it considers the effect of nonlinear contact patches and evaluates the contact line taking into account the effect of the wheel/rail angle of attack (pseudo 3D contact). There is no restriction of the number of contact patches in one interconnection.

The normal force in the contact area is computed using the Hertz theory for a given ellipse with undeformed penetration. While in the tangential directions the computation is based on the modification of Kalker's FASTSIM algorithm developed at TU-Berlin by Dr. Knothe[11]. The friction coefficient between the rail and wheel surface is assumed to be 0.35.Simulations are for the train travelling with speed of 140 km/h at the facing direction of the through route.The output from the simulations of vehicle–track dynamics was recorded with a sampling frequency of 2 kHz. All results were then filtered with a low passfilter with cut-off frequency 250 Hz before calculating damage criteria.

4. PARAMETERISATION OF THE CROSSING GEOMETRY

To optimise the shape of the crossing nose its geometry must be parameterised first. In the previous work [7] the effect of rail geometry at the crossing panel has been studied, wherein thegeometry of the crossing nose has been parameterised by defining severalkey cross-sections located at certain distances from thebeginning of the crossing nose.

The crossing geometry could be parameterisedeither using the process in [8](during manufacturing)or the grinding process (during maintenance).

According to the firstapproach the geometry is defined by four cross-sections (A-D) located on certain distances from thebeginning of the crossing nose as shown inFigure 5. The cross-sections A (nose point) and D (1.05 m from the nose point) remain the same as the reference, which are considered as the beginning and the end of the nose rail respectively. Cross-section D has the same width (measured at 14 mm below the rail top) and the same height as the normal rail outside the crossing. Cross-sections B and C locate at 150 mm and 300 mm from the nose point, respectively, where the rail head fromits top to 14 mm below the top of normal rail are assumed to be semi-ellipse with semi-axleaiand bi (i=1,2). The rail profiles are generated by longitudinally

interpolation of the controlling cross-sections as shown inFigure 6(a). The nominal track gauge is assumed to be constant (1435 mm).

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70 A B C D 70 14 m m 2xa1 b1 2xa2 b2 A B C D 25 mm 55 4 1: 10x 10x 50x

Figure 5Controlling cross-sectionsof the nose rail along the crossing

The second approach is used for optimisation of the existing turnouts as guidance of grinding maintenance of turnout crossings.In the grinding maintenance the shape of the crossing nose after grinding mainly depends on the welder’s experience. The location and theshape of the cross-sections controlled by the welder during the grinding process differ from the ones used duringthe manufacturing process of the crossing nose. An additional cross-section E (figure 6 (b)) could be introduced depending on the main damage position at the crossings.For this approach, the controlling cross-sections A and B are the measured profiles of the crossing and they will be fixed during the optimisation. Cross-sections C and D could keep their shape if not damaged or using the reference profiles as in the manufacturing.That is, only the controlling cross-section E needs to be optimised, which is represented as a spline with a series of flexible controlling points.

(a) (b)

Figure 6 (a) Interpolation of rail profiles and (b) Rail profiles along the crossing with combination of the manufacturing and maintenance process (only the wing rail involved in wheel/rail interaction is shown)

5. OPTIMISATION PROBLEM

5.1Design variables

The present paper will focus on optimisation of new designs of crossings using the first approach. In order to investigate the possibility of improving the nose rail shape a relatively wide range of the design variable variation is considered with the requirement of the flangeway larger than the wheel flange width (32 mm).

The design variables are:

1, 1, 2, 2 ,

[

a b a b

]

X (1)

With the following side limits:

1 1 2 2 2 13 ( ); 2 14 ( ); 2 18 ( ); 2 14 ( ). a mm b mm a mm b mm               

The rail profiles of the wing railsare fixed, that is to say,neither the shape nor the location of the wing rails with respect to the track centre line would change during the optimisation. This indicates that by introducing the variation of the controlling cross-sections of the nose rail, the track gauge (T) as well as the flangeway (F)will be varied along the crossing as a function of the location (Figure 7). The variation of T and F is equal at both the through route and the divergent route.For the controlling sections B and C the track gauge and flangeway are:

, 1, 2 ref ref i i i TTa

a i (2) , 1, 2 ref ref i i i FFa

a i (3) Here ref T and ref

F are the reference (standard) track gauge and flangeway, which are taken as 1435 mm and 43mm, respectively.

ref i

a is the reference half-axle of the controlling cross-sections (Figure 5).With the defined 0 0.5 1 1.5 -50 0 50 100 150 -30 -20 -10 0 Cross-section II Cross-section I Cross-sectioni (interpolated) A B C E D

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range of the design variables the flangeway larger than 35 mm is guaranteed.

Figure 7 Variation of track geometry at a certain location of the crossing panel (example of the through route).

According to the given space of design variables the track gauge is allowed to vary from the nose point (cross-section A) to the end of the nose rail (cross-section D) with the amplitude between -8 and 8 mm at each travelling route.

A turnout design with a1=b1=4 mm, a2=b2=9 mm, which is from the current manufacturing process in the

Dutch Railway,is used during the optimisation as the reference design.

5.2 Objective function

The optimisation problem focuses on reducing the most common damages on the crossings such as RCF due to dynamic impact and wear. Therefore the normal contact pressure and energy dissipationduring the vehicle passage through the crossingare to be minimised. The contact pressure (S) is formulated in the equation (4) while the energy dissipation (W) is estimated using the wear index W calculated according to Kalker[13].

( , ) ,

3

( , )

,

2

(

)

n t t

F

S

t

A

X X X (4) ( , ) x( , ) y( , ) , W X tF X t

F X t

(5)

The objective function is formulated as:

 

0 1 2 ( ) ( ) min ( ) ( ) S W F w w SW  XXX X X (6)

whereS and W are the accumulative contact pressure and energy dissipation of the designed turnout,which are expressed in the form of the Kresselmeier-Steinhauser function (KS function) [14]:

( , ) 1 ( ) ln S t ,

S

e

    

X X (7) ( ) 1 ( ) ln W , t , W

e

    

X X (8)

Here the parameter μ determines the discrepancy between S (or W )and the most critical value of Smax(or

max

W ), details about the KS function could be found in[14]. S and W are corresponding values from the reference turnout used as the normalised factors.w1andw2 are the weight coefficients (w1 + w2 =1).The reason of

using accumulative value instead of maximum contact pressure and energy dissipation in the objective function is that, the location of the maximum amplitude of dynamic response (dynamic impact) changes with the variation of the design parameters, which is difficult for the optimisation. While the accumulative value accounts for response of every time step and gives a penalty of the maximum value during the whole simulation, which will smooth the objective function and makes the optimisation much easier.

During the optimisation S and W are checked only for the crossing raildue to the fact that the dominantimpactoccurs at the crossing when the wheel-rail contact transfers from the wing rail to the nose rail.

5.3Constraints

Several constraints are used in the optimization. Design parameters should follow the restrictiona1a2 and b1b2to avoid dimples both at the lateral and vertical directions along the crossing nose.Also a limit for the ratio

between lateral and vertical forces Y/Q is imposed in the constraints to take into account the risk of derailment due to the allowed big amplitude of track gauge variation as discussed in section 3. The Y/Q ratios on both sides of the track were calculated after low-pass filtering the Y and Q results with cut-off frequency 20 Hz (f v/l ,

with v= 140 km/h and l=2 m). In general, large steady-state lateral forces are accompanied by large vertical loads tending to keep the Y/Q ratios below critical levels. However, large Y/Q ratios can occur transiently as a result of sudden dynamic reductions in vertical loading. Derailment can occur if Y/Q ratio over a distance of more than 2 m is greater than the critical value.

Additionally, theimpact on the nose is not allowed to occur when the nose rail is not thick enough to resist the high dynamic force. Based on the observation from the field sitethe minimum thickness to carry the dynamic forceis taken as 20 mm, although it is preferably tousea constraint on the allowed lateral and vertical loading on

Track gauge (T) Flangeway (F) 14 m m Check rail

variation of nose rail profile reference nose rail profile

Wing rail Wing rail

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the nose rail as a function of the nominal thickness if the related information is available.Moreover, to aim for a better geometry design the accumulativenormal contact force should not be larger than that of the reference turnout.

6. RESULTS

6.1 Results of the optimisations

The optimisation problem is solvedusing the Multipoint Approximation Method (MAM)[12]for different sets of weight coefficients [w1,w2] (Figure 8), allowing for flexible choice of preferable behaviour of turnout designs.

Figure 8Optimisations with different weight coefficients: Normalised wear index (W)w.r.t normalised normal contact pressure (S). The weight coefficient pair is shown next to the corresponding point.

The dynamic responses of the optimisations with weight coefficients as shown in Figure 8are presented in

Figure 9. These results show that the performance of the crossing has been significantly improved, although the

wear index on the stock railhas increased. Moreover,in Figure 10 otherdynamic responses of the optimised turnout designs are presented. From these results it can be observed that by optimising the nose rail shape the dynamic forces on the crossing have been considerably reduced while an increase of the vertical contact force was obtained on the stock rail. Since the stock rail is relatively strong in resisting the dynamic loading as compared with the nose rail, damage is less likely to occur. As a whole, the dynamic performance of the crossing panel has been improved after optimising the nose rail shape.

(a) (b)

(c) (d)

Figure 9 Dynamic responses checked during the optimisation with respect to the position along the crossing nose (results are for the passage of the leading wheelset): (a) normal contact pressure, (b) normal contact force, (c) wear index at the crossing, (d) wear index at the stock rail

0,45 0,50 0,55 0,60 0,65 0,70 0,70 0,75 0,80 0,85 0,90 S W [0.3, 0.7) [0.6, 0.4] [0.7, 0.3] [0.5, 0.5] [0.4, 0.6] [0.8, 0.2] [0.9, 0.1] 46.50 47 47.5 48 48.5 49 49.5 50 50.5 51 500 1000 1500 2000 2500 3000 Distance [m] N o rm a l c o n ta c t p re s s u re [ M P a ] reference optimisation

Nose rail Through rail

0 0.3 1.05 2.0 3.0 m

Nose rail Through rail

0 0.3 1.05 2.0 3.0 m 46.50 47 47.5 48 48.5 49 49.5 50 50.5 51 20 40 60 80 100 120 Distance [m] N o rm a l c o n ta c t fo rc e [ k N ] reference optimisation 46.5 47 47.5 48 48.5 49 49.5 50 50.5 51 -20 0 20 40 60 80 Distance [m] E n e rg y d is s ip a ti o n [ J /m ] reference optimisation

Nose rail Through rail

0 0.3 1.05 2.0 3.0 m 46.5 47 47.5 48 48.5 49 49.5 50 50.5 51 -10 0 10 20 30 40 Distance [m] E n e rg y d is s ip a ti o n [ J /m ] reference optimisation

Nose rail Through rail

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(a)

(b)

Figure 10Contact forces at vertical and lateral directions during passage of the leading wheelset: (a) at the crossing, (b) at the stock rail

The design variables of the optimum designs are shown inFigure 11, which are quite different from the reference design.The optimisation with the minimum combined-objective function among all the optimisations, which is called as opt-min,is found with the weight coefficients [0.3 0.7].The height difference between the cross-sections B and C (b1and b2) are reduced to less than 1 mm (both are round 10 to 11 mm), which results in

the reduction of the impact forces. The width of the nose rail (2a1) is increased from 8 mmto around 12 mm at

the cross-section B while for the cross-section C the width is reduced or increased, depends on the other sets of design variables.

Figure 11 The design variables corresponding to the optimum designs

6.2Robustness analysis of the optimum design

Robustness analysis was performed by varying the vehicle-track system, such as introducing vertical and lateral disturbance in thewheelset movement just before the wheel entering the crossing, widening and narrowing the track gauge, and so on. Totally five different cases including the system condition used in the optimisation are checkedfor each optimum design by comparing the dynamic response between the optimum design and the reference turnout under the five cases. The lateral displacements of the wheelsets are all less than 5.5 mm and well damped out. Figure 12showsthe dynamic impactof the design with average geometry among the all the optimum designs, which is obtained with the weight coefficients [0.6, 0.4]. The resultsindicate that the optimum design is reliableunder various vehicle-track system conditions.

46.5 47 47.5 48 48.5 49 49.5 50 50.5 51 -20 -15 -10 -5 0 5 Distance [m] L a te ra l c o n ta c t fo rc e [ k N ] reference optimisation

Nose rail Through rail

0 0.3 1.05 2.0 3.0 m 46.5 47 47.5 48 48.5 49 49.5 50 50.5 51 -20 0 20 40 60 80 100 120 Distance [m] V e rt ic a l c o n ta c t fo rc e [ k N ] reference optimisation

Nose rail Through rail

0 0.3 1.05 2.0 3.0 m 46.5 47 47.5 48 48.5 49 49.5 50 50.5 51 -15 -10 -5 0 5 10 Distance [m] L a te ra l c o n ta c t fo rc e [ k N ] reference optimisation

Nose rail Through rail

0 0.3 1.05 2.0 3.0 m 46.5 47 47.5 48 48.5 49 49.5 50 50.5 51 -20 0 20 40 60 80 100 120 Distance [m] V e rt ic a l c o n ta c t fo rc e [ k N ] reference optimisation

Nose rail Through rail

0 0.3 1.05 2.0 3.0 m a1 a2 b1 b2 2 4 6 8 10 12 14 [m m ] reference opt-min optimisations

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(a) (b)

Figure 12 Dynamic responsesof the crossing under different conditions (results are for the passage of the leading wheelset): (a) the normal contact pressure, (b) the normal contact force

7. CONCLUSIONS

A numerical optimisation approach for reducing the damage on the crossing nose by adjusting the nose rail shape is proposed. The optimisation problem is formulated as a weighted multi-objective problem, which has been solved with different sets of weight coefficients. The dynamic behaviour of the crossing has been significantly improved after optimisations. The height of the nose rail at the beginning is considerably increased, which ultimately resulted in the reduction of the impact forces. The width of the nose rail in the beginning is also increased.

Additionally, the robustness of the optimal design with average design variables among all the optimum designs has been analysed by checking the dynamic response under different track conditions and initial disturbance in the vehicle-track system, which indicates that thenew nose rail design is reliable.

Furtherinvestigations of the optimum designs will be performed using more realistic models such as FE

FlexTrack model in VI-Rail and FEM model for detail analysis of the damages on nose rail. Moreover, the

optimum shape of the crossing nose will be implemented in one of the turnout in the Dutch railway network. Its performance will be assessed using the instrumented crossing device.

REFERENCES

[1] E. Kassa and J.C.O. Nielsen:Dynamic interaction between train and railway turnout: full-scale field test

and validation of simulation models, Vehicle System Dynamics, 46, 521-534,2008.

[2] S. Bruni et al.:Effects of train impacts on urban turnouts: Modelling and validation through

measurements, Journal of Sound and Vibration, 324(3), 666-689, 2009.

[3] C. Wan, V.L. Markine and I.Y. Shevtsov:Analysis of train/turnout vertical interaction using a fast

numerical model and validation of that model, Proc Instn Mech Engrs Part F: Journal of Rail and Rapid

Transit, Published online before print, May 24, 2013, doi:10.1177/0954409713489118.

[4] V.L. Markine, C. Wan and I.Y.Shevtsov, Improving the performance of a turnout by optimising its

vertical stiffness properties, In: Proceedings of the thirteenth international conference onCivil, Structural

and Environmental Engineering Computing, Crete, Greece, 6-9 September2011, paper no. 17. Stirlingshire: Civil-Comp Press.

[5] B. Palsson and J. Nielsen:Design Optimization of Switch Rails in Railway Turnouts, 9th International Conference on Contact Mechanics and Wear of Rail/Wheel Systems (CM2012), Chengdu, China, 2012. [6] V.L. Markine and I.Y. Shevtsov: Experimental Analysis of the Dynamic Behaviour of Railway Turnouts,

In Topping, B.H.V., ed. The Eleventh International Conference on Computational Structures Technology(Civil-Comp Press), Dubrobnik, Croatia, 2012.

[7] V.L. Markine and I.Y. Shevtsov:Experimental study on crossing nose damage of railway turnouts in the

Netherlands, accepted by Proceedings of The Fourteenth International Conferenceon Civil, Structural and

EnvironmentalEngineering Computing (CC2013), Cagliari, Sardinia, Italy, September 3-6, 2013. [8] C. Wan and V.L. Markine: Parametric study of the rail geometry at railway crossings, accepted by

Proceedings of The Fourteenth International Conferenceon Civil, Structural and EnvironmentalEngineering Computing (CC2013), Cagliari, Sardinia, Italy, September 3-6, 2013.

[9] VI-Rail 13.0 Documentation, VI-grade GmbH , 2010.

[10] S. Iwnicki:Manchester Benchmarks for Rail Vehicle Simulation, Vehicle System Dynamics, 30(3-4), 295-313, 1998.

[11] C. Kohl:Modifikationen zum Kalkerschen Programm FASTSIM für die vereinfachte Theorie desrollenden

Kontaktes, Technische Universität Berlin, Inst. für Luft-und Raumfahrt, ILR Mitt. 113, 1982.

[12] V.L. Markine: Optimization of the dynamic behaviour of mechanical systems, PhD thesis, TU Delft: Shaker Publishing BV, 1999, ISBN 90-423-0069-8.

[13] J.J. Kalker: Three-dimensional elastic bodies in rolling contact, 1990 (Kluwer Academic Publishers, Dordrecht). 46.5 47 47.5 48 48.5 49 49.5 50 50.5 51 -1000 0 1000 2000 3000 4000 Distance [m] N o rm a l c o n ta c t p re s s u re [ M P a ] reference optimal

Nose rail Through rail

0 0.3 1.05 2.0 3.0 m 46.5 47 47.5 48 48.5 49 49.5 50 50.5 51 -50 0 50 100 150 Distance [m] N o rm a l c o n ta c t fo rc e [ k N ] referenceoptimal

Nose rail Through rail

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[14] G. Kresselmeier, and R. Steinhauser:Systematic Control Design by Optimizing a Vector Performance

Index, Proceedings of IFAC Symposium on Computer Aided Design of Control Systems, Zurich,

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