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Design Automation in the Conceptual Design of Airborne Wind Energy Systems

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Working on the Ampyx Power AP-2 (20 December 2016)

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Durk Steenhuizen

Aircraft Design Engineer Ampyx Power B.V. Lulofsstraat 55 ś Unit 13 2521 AL The Hague The Netherlands durk@ampyxpower.com www.ampyxpower.com

Design Automation in the Conceptual Design of Airborne Wind Energy Systems

Durk Steenhuizen, Reno Elmendorp

Ampyx Power B.V.

For the development of a successful airborne wind en-ergy (AWE) system, there is a need to have an accurate estimate of the final system’s performance early in the de-sign process. In order to increase the commercial value, a design should be optimized within the limits of the con-sidered concept. In order to come up with a sound perfor-mance prediction of of a whole range of concepts, a com-bination of Multi-disciplinary Design Optimization (MDO) and Knowledge-Based Engineering (KBE) techniques are used. By these techniques, the process of finding a fea-sible and optimized design of a complete energy gener-ating system can be largely automated. In this fashion, a large number of system concepts can be elaborated and compared accurately, thus generating the design knowl-edge that is sought before making any commitment to develop such a system in detail.

The proposed methodology uses KBE to capture the knowledge and experience that a human design engineer possesses and subsequently emulates it in an automated fashion. It typically works in a logical fashion, using rules and reasoning logic to make design decisions.

The focus of MDO is on the structuring of a design opti-mization that involves multiple distinct disciplines of a given to-be-designed product (e.g. aerodynamics, struc-tures, control, etc.). It makes a complex design pro-cess more manageable by creating an effective division between different parts of the overall design problem, while maintaining consistency between them. The ba-sis of MDO is numerical optimization, which is typically a

heuristic trial and error method. In comparison to a rule based reasoning method, such an approach inherently requires more effort to come up with a design that is feasi-ble. On the other hand, no preexisting design-knowledge is required to find this design, with the added bonus of finding a design that is also optimal within the imposed set of constraints.

The best results of the combined MDO and KBE approach in conceptual design automation are obtained by a com-bination of the two techniques that complement each other in an effective way. While the overall AWE system is a complex and novel combination of various components and sub-systems, actually a lot of these latter are very ma-ture systems and well understood in terms of their de-sign characteristics. For these lower-level dede-signs, pre-existing knowledge can be applied in a KBE fashion to ef-ficiently find a feasible and close to optimal design solu-tion. On an overall systems level, where such knowledge does not exist yet and complex systems interactions are at play, MDO-based processes would be more appropri-ate to find the optimum design point in a complex and unknown design landscape.

The implementation of innovative MDO and KBE design techniques will be described as well as their specific in-teraction in this framework. Tentative design results will be qualitatively presented for the various conceptual sys-tem architectures treated and recommendations will be made on successful candidates for further development.

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