AERODYNAMICS
o
STRUCTURAL MECHAN ICSo
4 4 £ &l. A & byCaptain E.A. Wright, USN
RESEARCH AND DEVELOPMENT REPORT
HYDROMECHANICS NEW RESEARCH RESOURCES AT THE
DAVID TAYLOR MODEL BASIN
o
APPLIED MATHEMATICS
NEW RESEARCH RESOURCES AT THE DAVID TAYLOR MODEL BASIN
by
Captain E.A. Wright, USN
Reprint of paper presented at Spring Meeting of The Society of Naval Architects and Marine Engineers
Old Point Comfort, Virginia, June 2-3 1958
New Research Resources at the
David Taylor Model Basin
By Capt. E. A. Wright, USN,' MemberThis paper describes briefly many of the new laboratory facilities and instruments
in the field of ship model research. A planar-motion mechanism now provides hydrodynamic coefficients for the differential equations of motion, a heaving tow-point simulates ship pitching for bodies towed over the stern, a boundary-layer research tunnel reveals the effects of pressure gradients, differential transformers permit miniaturized transducers and remote digital recording, a pneumatic
wave-maker generates a programmed frequency spectrum, a large transonic tunnel
provides high Reynolds numbers in air, a submarine test tank extends the scope of structural research, a flutter dynamometer explores the phenomenon on control surfaces in water, a large variable-pressure water tunnel provides for testing con-tra-rotating propellers, and seakeeping and rotating-arm basins add new
dimen-sions to research in naval architecture at the David Taylor Model Basin. The gamut
in size runs from a 6-knot towing carriage for a 57-ft model basin to a 60-knot towing carriage for a 2968-ft basin, and from a transient-thrust dynamometer that serves as the strut barrel of a ship model to a 40,000-lb vibration generator that
excites full-scale ship structures. Developments like these suggest to the author
several trends in ship research.
Nw frontiers of research in naval architecture
are often inaccessible without inspired
develop-ments in laboratory instrudevelop-ments and facilities.
Because technical knowledge is exploding radially,
laboratories are in contact with these frontiers on a rapidly increasing perimeter. The purposes of of this paper are (a) to describe briefly recent and forthcoming resources for research at the David Taylor Model Basin, and (b) to indicate thereby
some of the current pressure points on the
un-known. Rudder Flutter
Except for singing propellers,
hydrodynam-ically-excited flutter has fortunately been rare in
naval architecture. Indications are, however, I Commanding Officer and Director, David Taylor
Model Basin, Washington, D. C.
For presentation at the Spring Meeting, Old Point Com-fort, Va., June 2-3, 1958, of THE SOCIETY OF NAVAL
ARCHITECTS AND MARINE ENGINEERS.
that higher speeds and higher performance control
surfaces are already touching the fringes of this
phenomenon, for long well known and explored in aeronautics.
The considerable body of research in air is not fully applicable to naval design because of
differ-ences in the Strouhal number, Mach number, viscosity effects, cavitation, virtual mass, and
structural damping. Hence a comprehensive study is being made theoretically and
experi-mentally [1].2
Apparatus has been developed for exploratory
rudder flutter investigations under the 60-knot
towing carriage. A spade rudder supported by a
stiff shaft, Fig. 1, is free to rotate in a cage, in which torsion springs determine the natural
fre-quency in rotation. The cage is supported by
horizontal flexures from a frame bolted directly
I Numbers in brackets designate the References at the end of the paper.
Fig. I Control-surface flutter apparatus.3
to the structure of the towing carriage.
Not shown in the figure is a large surface plate which simulates the ship hull over the rudder.As an essential condition for flutter is that the energy dissipated by the system must be equal to or less than the energy extracted from the flow, the former has been kept low in the design of this apparatus. The mass balance of the rotatable
system can be shifted relative to the rudder axis. A controllable eddy-current damper is provided
for both translational and rotational motion.
Metalectric strain gages transmit amplitude
sig-nals to recorders on the carriage. This equipment
was designed by Reed Research, Incorporated
[2], to DTMB basic specifications and built in the
Model Basin shops.
Rudder-Measuring System
A twin-rudder positioning control and
force-measuring system is now in use for maneuvering tests of surface ship models, Fig. 2.
All photographs are Official, U.S. Navy, unless other-wise credited.
Positioning is accomplished through a range of ± 45 deg at preselected rates from 8 to 16 deg per
sec. The rudder may be positioned either as a
direct continuous control by the operator, by
steps in increments of 5 deg, or by homing to a
preselected fixed position.
Lift, drag, and torque on each rudder are
measured through strain-gaged flexures in the
rud-der stock, constituting a 3-component balance.
Present capacities are 60 lb lift, 10 lb drag, and 40 in-lb torque.
This equipment has direct wire connections, via a fish-pole to avoid forces on the model, to a con-trol console on the towing carriage. Signals for
rudder position and forces, as well as heading,
heel, and trim from gyros mounted in the model,
are brought up to strip-chart recorders on the
carriage.
Radio-Controlled Models
In the new 240-ft by 360-ft maneuvering basin, it is planned to self-propel battery-operated ship
models up to 30 ft or more in length. A system is
being provided for complete remote control of
shaft speeds and rudder angles. This control will
be of the continuous-function type rather than in
steps, and will be exercised from a console ashore, Fig. 3.
Command signals from the console are trans-mitted to the model as subcarriers modulating a very high-frequency (vhf) radio carrier.
Cir-cuitry in the model demodulates the vhf carrier, separates the various command signals, and dis-tributes them to the proper propulsion and
rud-der channels. Simultaneously, a telemetering
transmitter in the model is sending back data
which are displayed at the console as dial readings.
Thus the operator has continuous direct
indica-tions before him of the actual values of the quan-tities he is controlling by the radio link, and the
feel of the over-all system is the same as though he
were controlling through direct wire connections. The propulsion system in the model will
con-sist of 1 to 4 series d-c propulsion motors, powered
by I or 2 variable-voltage d-c generators in motor-generator sets, the m-g sets in turn being driven
by high-capacity nickel-cadmium batteries. Such a system, though seemingly elaborate, is necessary
to obtain the required fineness of speed control
and constancy of speed during a run, both to
better than i per cent.The rudder control and force-measuring dy-namometer will be used in the model.
Addi-tional radio control and data-handling channels
from model to shore are provided for tailoring to the particular experiment.
Fig. 2 Rudder dynamometer for positioning and force measurements
Free-Running Submarine Models
Turning and maneuvering tests employing free-running dynamically-scaled models have become an essential part of the procedure for predicting the handling qualities of new submarines during the early design stages. This is especially true for submerged maneuvers in the horizontal plane
where, because of coupled motions and other
corn-plex effects, it may be difficult or cumbersome to evaluate performance by analytical methods.
The model is
equipped for remote controlthrough drop cords extending from the carriage boom down through a tube into the model, Fig. 4. The cable tube also carries lights which are pho-tographed to record the model path. The model
is run in a flooded condition and carries a
pro-pulsion motor, rudder-actuator mechanism,
stern-plane control mechanism, vertical gyro, horizontal
and rate gyros, and ballast and trim tanks. All
recording is done on the towing carriage.
The helmsman and stern-plane operators find they must be highly alert and practiced, because the time scale is compressed by the square root of the linear ratio of ship to model. Good
correla-tions have been obtained between prediccorrela-tions by
this technique and full-scale behavior.
12-Ft Submarine Pressure Tank
The increase in size, structural complexity, and versatility of modern submarines has led to still another submarine pressure tank in the series of
these facilities at Carderock. The latest
addi-tion will be 12 ft diam, more than 30 ft long, and
capable of applying pressures of over 1500 psi [3].
The new facility will be the largest tank in the
United States for liquid pressure tests of this
magnitude.Submarine structural models weighing up to
25 tons are secured vertically in the tank to avoid gravity bending forces, and hydrostatic pressure
is applied to the exterior of the model, Fig. 5. Actually, oil is used as the pressure medium to
eliminate the need for waterproofing the 250 to 300 wire resistance strain gages used in each test.
The deflections of the model as the pressure is
increased are scanned by a probe, amplified me-chanically, and plotted automatically on a
turn-table. The deflector neter is removed prior to collapse of the cylinder.
The 12-ft pressure tank was fabricated by the
Norfolk Naval Shipyard of steel with a yield
strength of 100,000 psi. The main tank body and lower ellipsoidal head weigh 56 tons and the
re-movable head 16 tons.
The site for the
Sub-marine Structures Facility
is adjacent to the
Underwater Explosions Test Pond and Air Blast Pits for dynamic investigations of hull structures,
Fig. 6.
40,000-Pound Vibration Generator
Through years
of development and
appli-cation, the David Taylor Model Basin has
ac-quired probably the most complete set of
vi-bration generators in existence, Table 1. TheseTable i Vibration Generators at the David Taylor Modal Basin
Fig. 3 Console for radio control of maneuvering ship
models
machines are used to generate sinusoidal forces
and couples for the purpose of exciting flexural and
torsional vibration of ship hulls, machinery, and equipment [4].
The newest addition to the family is a 3-mass 10,000 lb vibration generator designed and built at Carderock, Fig. 7. Although the weight of the machine is only 12,000 lb, it can generate sinu-soidal forces of 40,000 Ib in any direction normal to the longitudinal axis of a ship, and torques of 120,000 ft-lb about the longitudinal axis. The
speed range of 40 to 1200 rpm provides a wide
range of exciting frequencies. The midget is a
50-lb force generator used to excite small
struc-tures. A 3-mass 5000-Ib generator has been built
for submarine vibration studies; the machine and
its controls are designed to pass through
sub-marine openings.
A hydraulic machine is being developed for use both as a vibration generator and as a calibrator for vibration transducers. As a generator, it will
produce reaction forces of 400 lb at I cps and 1000
lb at 5 cps; as a calibrator, it will provide
sinu-soidal displacements up to 12 in. single amplitude and accelerations of i g at frequencies as low as i cps. Several types of electrodynamic vibration generators are available for measurements above
the upper frequency limits of the mechanical
machines.
Ship-Vibration Electrical Analog
The ship-vibration electrical analog models the
flexural modes of
vibration and critical
fre-quencies of complex mechanical systems like shiphulls and shipboard machinery assemblies 15]. Recently, this facility has been redesigned and re-built, Fig. 8.
An extensive array of passive electrical elements
MACMINE TUB MIDGET 440-LB
LOSONHAUSEN LAZAN BERNHARD TUB 5000-LB
1MO 3-MASS 5000-LB TUB 3-MASS 40,000-LO Allerrrating Force, lb Normal Rating 50 440 1000 1000 5.000 5000 40000 Overload Rating 100 4000 1600 4000 20,000 5000 40000 Torsional Moment, lb It Normal Rating 8 235 320 Not Applicable 9,400 8500 120,000 Overload Rating 16 2140 320 37,500 8500 120,000 Frequency Range, cpm 200-9400 300-3000 0-3400 75-3000 60-1500 50-2000 40-1200 Weight, lb 14 140 160 308 5,000 2000 12,500 Dirirensions,
L i W,< H, in. 9i,9l4,584 19i4x 15ko 10'îsv 1294,,11la6lb 2014o16 5349o25 63i 12 16 I086044
Voltage
Re ured OID AC 120 or 240 DC 110 AC 110 AC or DC
TUB Diesel Gen.
or 22O-440-60-3.
220 oC or 22O-44D-60».3
TUB Diesel Gen.
ai
22O-44D-6O 3. Power Regd,
watts 150 1000 DO 8000 30,000
Fig. 4 Free-running submarine model making a turn in the J-basin at Carderock
of resistance, capacitance, and inductance
repre-sents the mechanical equivalents of springs,
masses, and damping. Points of resonance and
various modes of vibration in different parts of the
network are easily determined by varying the
frequency of the alternating-current input. The
electrical analog has broad ability to solve coni-plex problems involving coupled bending, shear, sectional rotation, and torsion.
Vibration generators can be used to excite ship components during construction and so provide
observed vibratory characteristics for input. Typical problems are the critical frequencies of lateral vibration or whipping of a propeller-shaft
system, a prediction of hull vibration including
effects of entrained water, rotary inertia, bending, torsion, shear, and sprung niasses, and the longi-tudinal and torsional vibration of ship-propulsion
systems.
Thrust-Transient-Vibration Dynamometer
As companion techniques to the use of vibration
generators and vibration analogs, several methods
are available for measuring propeller exciting
forces on model scale. One such method is to
measure the transient-pressure fields on the model
hull and appendages in way of the propellers;
another is to cut the stern of the model free and
then to cancel the propeller excitation by small
vibration generators. The newest system at the Taylor Model Basin for measuring transient axial propeller forces depends upon a thrust transient
dynamorneter, Fig. 9.
The differential-reluctance type of transducer operates by flexing under load to increase one air gap and decrease another [6]. Thereby one
mag-netic circuit is weakened and the other strength-ened, resulting in a net output from the secondary
coils
proportional to the applied force.
Thethrust transient dynamotneter embodies this prin-ciple in a thrust transducer called a magnithrust. Annular slots are cut in an enlarged section of the
propeller shaft to form a compression spring. To keep the frequency response high, the flexure was
made very stiff; the natural frequency is 240 cps with a 5-lb mass attached. Flexing axially then moves a sleeve pinned to the shaft which alters
two adjacent air gaps. Recording is by carrier
amplifier in conjunction with a vibration analyzer.
The dynamometer is quite small, 1.12 in. diam by 4.5 in. long. It has served as the shaft strut
barrel of a large model, representing the nuclear-powered carrier Enterprise, to measure the thrust transients excited by the rudders (luring turning
maneuvers.
Bleed Line
Aper
Rnq
Oil Line To
Fig. 5 Diagram of submarine pressure tank showing
defiectometer in model
Transmission Dynamometers
Culminating a period of significant break-throughs in the design of ship model propulsion instruments, the DTMB transmission
dynamorn-eter is the latest addition to the family which
began with the pendulum reaction-type
dyna-mometer having a self-contained propulsion motor
[6]. Model propeller-shaft torque, thrust, and
revolutions are the basic variables measured. Transmission dynamometers are so-called
be-cause they are fitted into the shafts between the drive motors and the propellers. Sorne
advan-tages of this type are that their natural
fre-quency in thrust and torque is relatively high,
response is insensitive to model motions compared
to the pendulum type, propeller shafts may be
synchronized mechanically, slip rings are elimi-nated, small size and freedom from drive motor permit flexibility in location, and motors can be different types to simulate full-scale power-plant characteristics.
Basic elements are a torque transducer or
mag-nitorque, thrust transducer or magnithrust, and
revolution counter, Fig. 10. The differential-reluctance type of transducer for torque operates
by the same principle as the magnithrust
de-scribed under the thrust transient dynamometer.The propeller shaft is necked-down and rings at-tached to produce a differential movement of air gaps in a circumferential direction. The revolu-tion counter is simply a copper disk with 10 radial
slots which pulse the induced voltage.
For contra-rotating propeller tests in models, a dynamometer has been designed to measure
thrust up to 50 lb, torque up to 50 lb-in., and rev-olutions per minute up to 8500 on each of the two propeller shafts, Fig. Il. From a common motor
coupling, the outer shaft is driven through two
gear boxes and a hollow-shaft transmission dy-namometer. The 3g-in. inner shaft rides in nylon
sleeve bearings and incorporates a solid shaft
transmission dynamometer. The dynamometer is completely submersible, with corrosion-resist-ant parts and encapsulated coils.
Self-Propulsion Recorders
Developments in dynamometer transducers
and circuitry have made possible a large degree
of automation in
self-propulsion experiments.Heart of the control center on the towing carriage
is a revolution-speed-time recorder, Fig. 12.
The RST recorder [6] is basically a counting
instrument for pulses originating from (a) the slot-ted-disk shaft-revolution pickups in each of four propeller dynamometers for a 4-shaft ship model,
(b) an electromagnetic pulse generator on the
idler wheel of the towing carriage, and (c) a
pre-cision tuning-fork-controlled oscillator which
pro-duces timing pulses at the rate of 1000 per sec.
For the preselected time interval of the test, pulse
totals are accumulated in six 4-decade decimal
counting units, and translated if need be into pro-peller revolutions per second and carriage speed in feet per second.
During this same interval, thrust and torque
values from each of the four propeller shafts are recorded graphically or displayed on digital
indi-cators. At the end of the test interval the average
rps for each shaft, average carriage speed, time
duration of the run, and a sequential test number
are all automatically tabulated on an
adding-machine-type printer.General-Purpose Digital Computers
The automatic handling and digitizing of model
test observations lead directly to reduction of
these data in general-purpose digital computers, Fig. 13. The Ship Powering Division in collab-oration with the Applied Mathematics Laboratory at the Model Basin has now programmed all
rou-tine calculations of effective horsepower, shaft
horsepower, and propeller characterizations,
markedly reducing the time and man-hours for
Fig. 6 12-ft submarine pressure tank arrives at facility site
Fig. 7 Three-mass 40,000-lb vibration generator for sinusoidal forces and torques
Naval mathematics is, in fact, pervading naval
architecture on a wide front, particularly as a partner to the developments described in this
paper [7]. For example, general-purpose digital
computers are being used to calculate the
buck-ling strength of submarine models subjected to external pressure, the equations of motion for
emergency control of a damaged submarine,
Fig. 9 Thrust-vibration dynamometer for measuring
transient axial loads in model propeller shafts
Fig. 8 Ship-vibration electrical analog
critical frequencies of a planetary-gear
propul-sion system, power spectrum analysis of ocean-wave records and of ship model motions in irreg-ular seas, equilibrium configuration of a flexible cable in a uniform stream, boundary-layer devel-opment, inception of cavitation on bodies of
rev-olution, stress distributions in propeller blades, pressure distribution on propeller-shaft struts,
neutron-flux distributions in reactors, and
re-sponse of ship hulls to harmonic driving forces.
The Sperry Rand Corporation is developing
Fig. 10 Exploded view of model transmission dynamometer for self-propelled
Fig. 11 Contra-rotating propeller dynamometer
Fig. 12 Recorders on the towing carriage for self-propulsion tests
for the Atomic Energy Commission and the
Bureau of Ships a general-purpose digital com-puter considerably faster and more versatile thanthe two UNIVAC which have been the work-horses at Carderock. The large automatic re-search calculator (LARC) will operate at a speed of 100,000 multiplications per sec, and will have an internal memory of 30,000 words in the ma-chine planned for the Taylor Model Basin. It is a solid-state design with transistors and magnetic-core memory. LARC will be a two-headed
sys-tem; one computer does the staff work such as
automatic programming while the other computer proceeds with the main calculation without
inter-New Research Resources at DTMB 9
ruption. Many hitherto untouchable problems
in naval architecture will become possible when
LARC is added to the DTMB Applied
Mathe-matics Laboratory.
Propeller Boat
The purpose of the double-ended aluminum
propeller boat is to characterize single or
contra-rotating propellers in open water, Fig. 14.
The boat is supported from the floating girder
of either of the deep-water-basin towing carriages,
and the shaft centerline submerged to the desired
depth between 8 and 14 in. depending on the pro-peller diameter. Maximum test speed is 8 knots
Fig. 13 General purpose digital computers complement developments in ship-model facilities
and runs can be made in either or both directions.
One end of the boat is equipped with
contra-rotating shafts, the inner 3/ in. in diam and the
outer shaft l-in. diam. A single propeller can be tested on either outer or inner shaft. The other end of the boat is iltted with a single 3'-in. solid
shaft. Any DTMB propulsion dynamometer,
either pendulum or transmission type, can be used.
35-Horsepower Propeller Dynamometer
Supplementing the propeller boat, equipment is now available for open-water characterization of propellers up to about 20 in. diam and 35 hp. It was designed by the DTMB staff and built by the Norfolk Naval Shipyard.
The 35-hp propeller dynamometer consists of an underwater body housing a transmission-type dynamometer which measures torque, thrust and rpm of a test propeller [8]. The test propeller is
supported on a sting, well forward of the main
body to avoid interference, Fig. 15. This under-water assemblage is supported by struts from the
towing carriage over either the high-speed or
deep-water basins. The dynamometer drive motor is
located above water and drives through a
ver-tical shaft and right-angle gear box located in the
underwater body. The transmission
dynamom-eter employs differential transformers combined with elastic elements. Signals from the trans-ducer elements are handled through slip rings.
Readings are obtained by a manual null balancing system which may be supplemented by a
direct-writing oscillograph when dynamic conditions are
present.
Some principal characteristics are thrust 700
lb ahead to 200 lb astern, speed 2500 rpm maxi-mum, power 35 hp maximum from 1000 to 2500 rpm, weight 3000 lb complete, and depth of
sub-mergence 48 in. to centerline of propeller.
36-Inch Variable-Pressure Water Tunnel
The versatility of variable-pressure water
tunnels has been well established by the variety
of investigations over the past 15 years in the
DTMB 24-in, tunnel [0], but likewise the limi-tations in many directions have become apparent. It is anticipated that most of the limitations will be overcome in the 36-in, tunnel currently under construction, Fig. 16.
The new tunnel, Fig. 17, will have two
remov-able dynamometer shafts, one from each direction,
so that either the upstream or downstream shaft can be used, or both in the case of contra-rotating
propellers [10]. Pressure in the test section will
be variable from 2 to 60 psi absolute, and the water
velocity up to a maximum of 50 knots. Both
closed-jet and open-jet test sections will be
pro-vided, and it is anticipated that propellers up to 24 in. diam can be tested in the latter, Fig. 18.
Test-section conditions were explored on a 6-in.
pilot model by the St. Anthony Falls Hydraulic
LabQratory [Il].
Every effort is being made to achieve a low
am-bient noise level for experiments involving the
Fig. 14 Double-ended propeller boat for characterizing propellers in open water
The main drive motor will be 3500 hp, 2300
volt, synchronous at 300 rpm, operating through a water-cooled eddy-current coupling to a 78-in.
adjustable 4-bladed propeller pump.
Thence the water will flow to a resorber to
redissolve entrained air bubbles before theyre-turn to the test section.
To provide pressure as well as time for this process, the resorber ex-tends 70 ft vertically underground into bed rock,Fig. 19. The resorber shell and all structural
parts of the tunnel exposed to flow are either
stainless-clad or stainless steel.
60-Knot Towing Carriage
In the original design of the towing carriages and basin rail system at the David Taylor Model
Basin [12], these basic facilities were not only
built with a precision well beyond that considered
possible by engineers at the time, but also they were made extremely rugged with exceptional
stiffness to minimize deflections. This
all-too-novel approach of designing for deformation rather
than stress has proved invaluable to the national defense by providing a large precision instrument able to tow full-scale weapon, minesweeping and anti-submarine devices that developed loads on the carriages and rails of thousands of pounds.
To extend full-scale testing of these defense
developments to higher speeds, a 60-knot towing
Fig. 15 35-hp open-water propeller dynamorneter
carriage was designed and the high-speed basin was extended from 1168 to 2968 ft on the water,
Fig. 20. A further requirement was that the
facility have a low noise level for acoustic experi-ments. The carriage is driven by 12 d-c niotors, weighing 1300 lb apiece and rated at 400 hp each for short duration, with their armatures connected
Fig. 16 Building to house 36-in, variable-pressure water tunnel
Oynarnorneter
Shaft 1000 SHP
3-d'lo. l6"I.D.
Open - Jet Test Section 9,-0,,
o ID.
Honey
arid Screens Contraction e'-oLO. Diffuser
in series to equalize loads. Speed is controlled by
an automatic feedback system to plus or minus 0.03-knot over the range.
Acceleration with steel tires requires more
trac-tive effort than could be obtained by gravity
loading alone, and so side drivers squeezing the682" Resorber 25' 01.0. Bed Rack Propeller Pump 2887 SHP Oynarnometer Shaft 000 SHP
Fig. 17 Vertical elevation through 36-in, water-tunnel
circuit
rail head are used in this arrangement. Presently
the 16 drive wheels are fitted with rubber tires
having steel cords and inflated with water to 280
psi; their greater coefficient of friction is sufficient
for acceleration without side drivers. Normal
Fig. 18 Open-jet test section under construction for the 36-in, variable-pressure water tunnel
motors. Emergency braking is by track brakes mounted on the carriage which grip the sides of the drive-rail heads, and by tapered-nose runners on the underside of the main frame which enter
spring-loaded shoes attached to the basin walls at the extreme end. The total mass to be
ac-celerated and braked is about 100,000 lb.
The carriage construction is a welded tubular
steel trusswork, 70 ft long by 26 ft wide [13].
An open rectangular bay is provided for a variety of towing girders to suit particular test
require-ments. The girders can be disconnected and re-moved readily from the carriage for model fitting
without tying up the carriage for other tests.
Drag loads up to 8000 lb and side loads to 2000lb can be accommodated. Two independent
sources, one up to 2500 amp and the other up to1000 amp, are available for supplying variable
voltage up to 400 volts to powered models.
The 60-knot towing carriage is used for a wide
variety of testing, such as full-scale torpedoes
towed and self-propelled, characterization of large
propellers, sonar domes and hydrophones,
hydro-foils, and parachutes.
Auxiliary Towing Carriage
When ships are maneuvering in close proximity,
such as in replenishment-at-sea operations,
com-plex interaction forces are created. To study
such effects systematically, it was necessary to design an auxiliary carriage to tow two models alongside each other at various relative speeds,
Courtesy Washington Evening Sta,
Fig. 19 View from research pit looking skyward
distances apart, yaw angles and rudder positions,
and to measure the forces between them [14].
The box-shaped auxiliary towing carriage is
mounted on rollers which ride along two machined
Fig. 20 60-knot towing carriage wich rubber-tired wheels
aluminum I-beams attached to the underside of a main towing carriage. The line of motion of the
two models can be adjusted up to 10 ft
trans-versely. A motor-powered cable provides up to
2 knots relative speed of the auxiliary carriage. Provision is made to yaw the model. Various
rudder angles can be used to determine
equilib-ritmi conditions at different positions, speeds
over-the-ground, and relative speeds of the two
models, Fig. 21.
Interaction forces are measured by modular
block gages of the variable reluctance type with
capacities of 50, 100 and 300 pounds. Three
gages are attached to the dynamometer beam,
two at the forward towpoint and one at the after
towpoint, to measure drag and side forces. A
sum-and-difference network is used to convert the
side forces into moments about the center of
gravity of the model.
Restricted-Channel Instrumentation
An interaction dynamometer of the type used in measuring forces between two ship models is
employed also in measuring drag and yawing
forces on models in restricted channels.
On tests of supertankers in a channel simulating
the narrow portion of Gaillard cut in the Panama
Canal, the yaw angles and rudder angles necessary
to obtain equilibrium have been measured as a
function of distance from the channel wall [15].
Tugboat forces necessary to check the swing of the
model when it sheers across the channel are also
measured.
For the Panama Canal tests, a special
plat-form was suspended below the towing carriage, and the floor of the high-speed basin used as the channel bottom, Fig. 22. The box girdercarry-ing the model could be positioned transversely
or angularly, and the outputs from the three
variable-reluctance gages carried to recorders onthe platform. Rudder-angle settings and
pro-peller rpm were controlled remotely from the re-cording area. Trim and sinkage were measured by multiplying pulleys to indicating scales.
Miniature Model Basin
A model basin only 57 ft long overall and with a 2-ft square cross section has been built for fun-damental hydromechanics research, particularly the dynamics of geometrical forms. It has been
used, for example, to study the forces on bodies of revolution in waves, to observe the action of hydrofoils with and without wave action, and to measure the fluctuating lift and drag forces acting on a cylinder moving in a stream [16].
The tank has a pneumatic wavemaker at the
far end, and a beach at the near end, Fig. 23. At mid-length, 10-ft glass panels in the bottom and sides permit lighting and viewing the flow
con-ditions.
The miniature towing carriage is driven by an endless cable in continuous speed variations from
0.5 to 9.0 fps. The drive system is equipped with
an electromagnetic brake actuated by a track
trip; in event of failure, the carriage is arrested
Fig. 21 A small model under an auxiliary towing carriage maneuvers alongside a large model
measured by a 30-ft brass speed bar fitted with
insulated plugs. Interruptions of current through a point contactor travelling along the bar permit
speed measurements to an accuracy of ± 0.001
fps. Guide wheels limit the side movement of
the carriage to 0.003 in.
Carriage equipment includes a mechanical
oscil-lator for driving a model in a vertical plane, tow-points on both the forward and after sides of the carriage, and a dynamometer for loads up to 60
lb drag and 250 lb lift. Power to the carriage equipment and readings from the carriage in-strunients are brought in and out by overhead
cables.
Electrolytic Tank
The David Taylor Model Basin, like a number of other hydrodynamic laboratories, found need
for an electrolytic tank to study the potential
flow patterns about two and three-dimensional
bodies [17]. Either a dielectric model
represent-ing the hydrodynamic body is placed in a
semicon-ducting medium so that streamlines correspond to
lines of constant electric flux and equipotential
lines correspond to lines of constant electric po-tential, or a conducting model is placed in a
di-electric medium and the correspondence is reversed.
The tank is steel and is lined with a wax com-pound to inside dimensions of 28 by 46 in. on the bottom;
it may be filled to a depth of 15 in.
Heavy copper electrodes are available for the tank
sides. The probe for exploring the electric field
is carried either on the arm of a pantograph or on
a small carriage, Fig. 24. Double probes are
use-ful in obtaining the pressure and velocity field
away from a body. Precise alignment of the
con-ducting surfaces,
tank boundaries and probe
movement is essential. Model tolerances mustbe held to a few thousandths of an inch, and
dielectric models machined out of plastic material.
Low-Turbulence Wind Tunnel
For the investigation of turbulent boundary
layer and wake phenomena related to problems of hydrodynamic noise and frictional resistance,
a wind tunnel has been constructed with low
initial intensity of turbulence
[18]. A
tur-bulence level of about 0.1 per cent is achieved primarily by making the tunnel an open-return
type, by the use of 6 turbulence damping screens
in the settling chamber, and by a contraction
ratio of 12.5:1.
The closed test section is rectangular in cross section, 4 ft high and nominally 2 ft wide. Both
test-section side walls are constructed of flexible sheet steel and can be adjusted so that the section width can be continuously varied from 1 to 3 ft.
In this way a large variety of axial pressure
gradients can be obtained. The position of each side wall is individually controlled by 28adjust-ing screws, Fig. 25.
A maximum velocity of approximately 140 fps
is obtained in the test section. The air flow is created by an 8-bladed wooden fan, 6 ft diam, located downstream of an 18-ft-long diffuser.
The fan is driven by a direct-coupled 60-hp motor whose speed is
continuously variable up to
1800 rpm.
Transonic Wind Tunnel
Flexible use of aerodynamics facilities for hy-dromechanics research and vice versa has been
a tradition since Rear Admiral Taylor married wind tunnels and towing tanks in 1914. For example, submarine models and underwater cable fairings are tested in wind tunnels, parachutes in a model basin, and stack smoke flow in a circulat-ing water channel.
Fig. 22 Panama Canal tests of a supertanker model
The newest addition to the DTMB
aerody-namics facilities is a transonic wind tunnel with a test section 10 ft wide and 7 ft high. Reynolds
numbers up to 1.2 x 108 can be obtained on a
20-ft submarine model.
The transonic tunnel is a closed-circuit,
single-return type with a contraction ratio of 14.4 to 1
and a diffuser angle of about 3 deg, Fig. 26.
It
is constructed of reinforced concrete, except forthe high-velocity portions which are made of
machined steel. The tunnel is designed to oper-ate over a Mach-number range of approximoper-ately 0.3 to 1.2, and at test section pressures between 0.25 and 1.75 atm. There are two contra-rotat-ing propellers, each driven by a 12,000-hp
con-stant-speed electric motor through a
variable-speed coupling. A continuously operating
desic-cant-type air dryer is capable of maintaining a
dewpoint of - 15° F. A finned-tube radiator in the third corner of the tunnel, combined with a cool-ing tower, is used to control the air temperature. At a flow of 14,000 gal of cooling water per mm,
the stagnation temperature can be maintained
In the test section, Fig. 27, longitudinal slots in the floor and overhead are proportioned to
eliminate choking and to
reduce tunnel-wall boundary interference. The vertical side wallsdiverge slightly to control the static pressure
gradient. Through side windows, visual indica-tion of the density gradients in the flow field is provided by an 18-in. Schlieren system.
A sting type of support permits changing both pitch and yaw attitudes of the model at the same
time. Force measurements are made by internal strain-gage balances.
Balance outputs are
re-corded by self-balancing potentiometers equippedwith digital converters and printing counters.
Data from 12 channels are fed through an
ALWAC II digital computer which corrects and converts to coefficient form. The aerodynamic coefficients are then plotted conventionally by an automatic plotter.
Smoke Tests Under Water
Wind tunnels have been the natural and
tra-ditional facility for conducting flow studies of flue gases from the stacks of passenger and naval ships.
Fig. 23 Minature model basin and towing carriage
17
Fig. 24 Electrolytic tank, fitted with cross beams and
Fig. 25 Low-turbulence wind tunnel, looking toward adjustable side wall of test section
Fig. 26 View looking downstream in the transonic wind tunnel
First as an expedient because the DTMB wind
tunnels were occupied at the time, but now as a routine procedure, smoke- flow experiments are
run in the circulating water channel [19].
In this new technique [20], the water flow
relative to the model simulates the wind, while a dye solution pumped through the stacks simulates
the smoke. A waterline model complete with
superstructure is secured to a large flat plate, and is held submerged in an inverted position in the
test section of the circulating water channel.
Water is pumped through the stack, at the
de-sired ratio of smoke discharge velocity to relative
wind velocity, until the flow pattern is fully
developed. Then dye is injected into the stack
water connection, and the flow observed visually or photographed, Fig. 28.
Compared to wind-tunnel test
velocities, amuch lower water speed can be used, facilitating
the visual observation of smoke-flow patterns.
At the sanie time, Reynolds numbers above those
considered critical for good model-ship correlation
can be maintained easily. Wax and Plastic Models
For 50 years, wood was used exclusively for
making towing models at the U.S. Experimental Model Basin and the David Taylor Model Basin,
because the low-temperature soft paraffin wax
Fig. 28 Smoke flow study of a landing ship in the circulating water channel
months in the Washington area. With the
gen-eral development of synthetic products, it has now been possible to develop a suitable
high-temperature hard-wax composition. While the
blending and casting techniques are more com-plicated than foreign methods, considerable
sav-ings in time and cost have been effected (21]. The wax blend developed consists of 30 per
cent refined paraffin, 32.5 per cent hydrogenated castor oil, and 37.5 per cent n-butyl methacrylate.
Fig. 27 Test section of 7 by 10 ft transonic wind tunnel
Entirely satisfactory models up to 30 ft in length have been constructed, Fig. 29. Hogging wires
are usually fitted for models 20 ft and longer.
About 95 per cent of the wax can be salvaged and
reused; savings in construction compared to a standard 20-ft wood model are in the order of
20 man-days productive effort and 2 weeks' time.
Wood models continue to be used widely for such applications as maneuvering, seakeeping, and
submerged models, as well as for final designs.
Fig. 29 A 30-ft model of a Great Lakes ore carrier
Substantial progress is being made in the use of fiberglass reinforced plastics for model construc-tion, Fig. 30. The higher strengths and thinner skin of fiberglass provides additional weight and space for propulsion equipment and instrumenta-tion, a particular advantage in subsurface models. Fiberglass laminates are being used also for
air-craft models because of the favorable
strength-to-weight ratio compared to wood. This mate-rial is bridging the wide gap that existed between
wood and metal in model construction, both in
regard to cost and physical properties.
Fig. 30 Mold and plastic model of an air-sea rescue boat
Planar-Motion-Mechanism System
The hvdrodynamic-stability derivatives in all
six degrees of freedom of deeply submerged models
can be determined by the planar motion
niecha-nism system 122]. Models varying in length from
9 to 23 ft are supported by two struts in tandem, Fig. 31. Force components are measured at each
strut by internal force balances. These balances are individual flexure boxes employing
variable-reluctance displacement gages as transducers.
Static forces and moments associated with hull angles are measured by remotely rotating the tilt
Fig. 31 Planar motion mechanism with subsurface model attached
Fig. 32 Analog computer array for simulating motions and trajectories
Fig. 33 Heaving towpoint facility attached co side of
towing carriage
table carrying the entire model-strut system. The force-balance signals from such tests are recorded by servo-null-balance type of digital indicators.
The data are tabulated automatically by an
electric typewriter.
Dynamic forces and moments are obtained by
oscillating the model in heave with the struts
moving up and down in unison, and then by
oscillating in pitch with the struts moving out ofphase. The sinusoidal signals measured by the
force balances during the oscillation runs are
electronically resolved, rectified, integrated andrecorded, saving many man-months of data
re-duction [23]. Linear acceleration coefficients are
determined by accelerating the towing carriage.
A related apparatus is the pitch and heave
oscillator, designed primarily for determining
experimentally the coefficients for the equations
of mction of a ship in a seaway [24]. Surface
ship models up to 12 ft in length are towed at
constant speed and forced to perform sinusoidal
heaving or pitching oscillations. Amplitudes, forces, amI phase relations are measured.
Simulator Facilities
Studies are made in the simulator facilities of
the stability, control aoci stabilization of sub-marines, surface ships, torpedoes and missiles.
Design variations which normally require
tra-jectory studies for satisfactory evaluation are
sim-ulated and corrective action recommended early in the design process. Captive model data are
extended by this means to provide design infor-niation in the sanie form as from full-scale ship
trials 12.51.
The Facility consists of electronic analog
com-puters used to solve linear and nonlinear
dif-ferential equations of motion, a submarine diving station to simulate the control area and pitching
motion of a submarine, arid nunerous auxiliary
equipment such as instrument displays, automatic
plotting boards, and strip-chart recorders. A
total of 138 operational amplifiers are now
avail-able for computation, Fig. 32.
As an example, the designers and prospective commanding officers of new submarines can fly
their boats here before they are built. Movement of the joy stick in the submarine control cab
pro-duces inputs to the computer which then calculates
the resultant motions and path of the submarine.
The submarine attitude angles and depth are
shown on the instruments in front of the operator, and the cab rotates to the computed pitch angle. The joy stick is moved again to perform thede-sired maneuver and the cycle repeats.
Mean-while a graphical record of the submarine path is obtained automatically on a plotting board.
Heaving Towpoint
Laboratory experiments to predict full-scale
behavior nearly always involve decisions whether certain variables can be neglected. When a
sub-merged body is towed from a ship, it was suspected
that the ship motions had an appreciable effect
on the behavior of the body, particularly when the
towpoint passed over the ship's stern. To
in-vestigate such effects, a facility was designed to vary methodically the vertical position of a
towpoint [26].
The heaving towpoint facility is attached to an 18-knot towing carriage near the centerline of the deep-water basin, Fig. 33. The towpoint oscil-lates vertically either in a sinusoidal motion with
double-amplitude variable from O to 10 ft and
period from 3 sec to infinity, or in a single-step
function. The maximum loading on the towpoint
side force. The track is readily demountable to avoid interference with other tests.
Pneumatic Wavemaker
Waves in the open ocean have been found to
have a frequency spectrum which varies depending
upon the sea state. For modern studies of sea-keeping in the laboratory, it is necessary to have wavemakers that can be programmed to produce
model seas of this character. The pneumatic
principle of wave generation, first applied at the California Institute of Technology and Lausanne
University in France, is highly suitable for
fre-quency shifting because of the low inertia of the
moving parts.
Development at Carderock began in the
2-ft-wide towing tank, continued in the 10-ft-2-ft-wide
tank, and culminated in the 51-ft-wide
deep-water basin, Fig. 34. Waves are produced by
oscillating the air pressure from positive to nega-tive in a plenum chamber which embraces a strip of the water surface [27]. Wave length is con-trolled by the frequency of shifting valves from pressure to suction, and wave height is varied by adjusting blower speed. Regular waves 5 to 40 ft long and 4 to 24 iti. high can be generated, and are fully stabilized within a travel down the basin of less than 75 ft.
As conventional model basins with wavemakers
permit tests only in long-crested head and
follow-ing seas, a seakeepfollow-ing basin has been designed and
Fig. 34 Pneumatic wavemaker for the deep.water basin
is under construction to provide complex seas
from any relative direction [28].
In the 3'0-scale model of this facility, Fig. 35, pneumatic wavemakers of the type developed for the deep-water basin are arranged in banks of 8
along one end and 13 along an adjacent side.
Short crested seas will be generated not only by intersecting wave trains from the two banks, but also by intersecting circular trains generated by individual wavemakers acting as a point source
[29]. Highly absorbent beaches, developed in
collaboration with the St. Anthony Falls Hydrau-lic Laboratory [30], line the opposite tank sides.
One beach is masked when it is desired to produce
regular or irregular waves in only one direction. The full-scale seakeeping and maneuvering
basin [31] will be 360 ft long by 240 ft wide, Fig.
36. Spanning the basin will be a 376-foot steel bridge weighing about 230 tons, Fig. 37.
Run-ning on the underside of the bridge will be a
car-riage for test personnel and instruments, and to
tow or guide captive models with limited degrees of freedom. The carriage will be a
welded-alumi-num, tubular truss structure, supported and
guided by steel wheels, and driven through
rubber-tired wheels preloaded against the vertical faces of a traction rail. Acceleration rates up to 0.4 g can be obtained thereby and maximum speeds of 15 knots. The bridge will be positionable from
o to 45 deg to the long axis of the basin which, coupled with a 90-deg choice of wavemakers,
Fig. 35 One-tenth scale model of the seakeeping basin with pneumatic wavemakers produc-ing a waflle pattern
will permit the carriage to run under the bridge
at any angle relative to a wave system.
Basin depth will be 20 ft generally, except for a trench 50 ft wide and 35 ft deep adjacent to the
beach on the long side. In this deep portion, it is
planned to operate free-running submarine models
and to observe their behavior through a series of
underwater windows in the basin wall. Loop
filling and draining connections have been made
to the existing 3,000,000-gal per day filtration plant to provide suitable conditions for
under-water photography.
Rotating-Arm Basin
Housed under the same 695-ft by 373-ft
column-free roof as the seakeeping and maneuvering
basin will be a rotating-arm basin, Fig. 38. Thetwo facilities will be functionally independent of each other except for certain supporting services
[31 J.
Rotary coefficients for the differential equations of motion of surface ships and submarines are best
obtained in a rotating-arm basin designed for the
purpose. Here constrained models are towed in
circular paths of different radii and the resultant
forces and moments measured at different drift
angles. The need for experimental observations of this nature to analyze and predict directional stability and control has been recognized in
ter-nationally by the construction of 7 rotating-arm basins in different countries [32].
The DTMB rotating arm basin will be 260 ft
diam and 21 ft deep. The arm will pivot iii the center of the basin on tapered roller bearings de-signed for a centrifugal force of 145,000 lb, and will be supported by and driven from a peripheral track. The rotating arm is a tubular aluminum
structure, Fig. 39, weighing about 37,500 lb and having natural frequencies in the vertical,
hori-zontal and torsional modes exceeding 3 cps. The drive system is designed to accelerate the arm to 30 knots at the 120-ft radius in half a revolution. Thereby surface ships models can be brought up to speed and readings taken before meeting their
own wake. Traction is through two 30-in, steel
wheels preloaded against the track surface to a
normal force of over 60,000 lb per wheel, and di-rect connected to 400-hp motors capable of 230
per cent overload during acceleration. A
con-trol console will be located on the inner bay of the rotating arm near the island pivot.
The models will be attached to a towing
car-riage which can be positioned remotely on the
underside of the rotating arm at any radius from
about 12 to 120 ft. Surface-ship models will be
attached to a beam, and submerged models to struts supported by a yaw table. A balance will measure concurrently the forces and moments
Fin. Grade Approximate Surface Top of Rock D E D
Carriage Ç_ Bottom Chord
Stop
about 3 axes. A drydock 26 ft long by 16 ft
wide and 18 ft deep, supported by rails on the
basin floor, will be movable to carry subsurface
models out under the rotating arm, to attach
them at any desired radius, and to make model
changes and adjustments between tests.
Both the rotating-arm basin and maneuvering
basin are still in the heavy construction stage,
Fig. 40, proceeding toward a tentative completion
date of late calendar 1959. It is hoped that these
important facilities for ship research will be in
operation by the time of the 1960 Spring Meeting of this Society, presently planned for the
Wash-ington area. Conclusions
These developments in facilities and
instrumen-tation at the David Taylor Model Basin are
in-dicative of several trends in ship research:
(a) The laboratory approach to problems of
Ç_Bridge Ç_Top Chord Elevation
-I
#=
=1
Stop PlanFig. 36 Plan and elevation of the seakeeping and maneuvering basin
Bridge in Extreme"\
Rotational Position
Ali. II
-
376-O"-Drive Arresting Engine
(Ç_Pivots)
Truck Platform \ Electrical Equip.Platform
Submarine Trench Water Depth 35-O"\ Bridge in Extreme Transverse Ç_ Bridge
PsThon Ill to il Ç_Track Stop Control Platform
ship design has become highly imfettered and
attack is from many different directions.
The wisdom of building functional test
facilities for seen and unseen future demands has
been reaffirmed strongly.
Theories are more often reflected in ex-periments, which are planned either to make spot
checks or to provide coefficients.
Motions and maneuvers of free bodies are studied widely in six deg of freedom.
Dynamic experiments have become the rule, markedly increasing the scope and
versa-tility of model testing.
Model size varies throughout the range
from very small to full scale.
Analog computers permit modeling elec-trically a broad diversity of problems in ship
de-sign.
Automation of routine model experiments, 25
Fig. 37 Maneuvering basin bridge being erected, viewing ports for submarine models in lower background
both the data taking and data reduction, is
in-creasing rapidly.
Digital computers are opening hitherto
un-touchable fields of analysis and mathematical
modeling.
Continued miniaturization of instrumen-tation will lead to further applications in model
experiments.
Versatile and accurate differential
reluc-tance transducers and strain-gage flexures arc
revolutionizing the design of dynamometers, both transient and steady state.
(i) Research in underwater acoustics exerts
a broad and rapidly growing influence on facilities
and instrumentation.
Seakeeping theory and experiment are
bringing into the laboratory all the complex hut
orderly environment of surface mariners.
No longer is the aeronautical industry
more forward looking or acting in research than
our own profession.
Substantial savings in cost,
time, and
engineering manpower have been effected by
electronic data handling, reduction and analysis,
by wax-model developments, and by modular
design of dynamometers.
This paper has dealt only with new physical
resources. Human resources remain the most
im-portant asset of the David Taylor Model Basin.
Fig. 39 Aluminum truss rotating arm under construction
Together they create a sound and productive
pattern for research in naval architecture. AcknowledgmentMany individuals in all laboratories and
depart-ments of the David Taylor Model Basin con-tributed to the developments described in this
paper.
References
i
R. T. McGoldrick and D. A. Jewell, "A
Control Surface Flutter Study in the Field of
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for Rudder Vibration Test Gear,' Project
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3 M. E. Lunchick, "A New Facility for the
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5 Edward Kapiloff, "Calculation Of Normal
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G. J. Norman, M. W. Wilson, and F. B.
w
r.1.v
:i
Fig. 40 Construction siew, rotating-arm basin to right and maneuvering basin to left
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7 E. A. Wright, "Naval Mathematics At The
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10
W. F.
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19
H. E. Saunders, C. W. Hubbard, "The
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B. Hadler and W. B.
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22.
M. Gertler and A. Goodman,
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prepa-ration.
23 R. G. Tuckerman, "A Phase Component Measurement System," DTMB Report 1139 in
preparation.
24 P. Golovato, "The Forces and Moments
on a Heaving Surface Ship," Journal of Ship
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Marine Engineers, April 1957.
25 D. L. Greenberg, "Submarine Simulation
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Pen-dulum Indicator," DTMB Report 1153, July
1957.
27 W. F. Brownell, W. L. Asling and W.
Marks, "A 51-Foot Pneumatic Wavemaker andWave Absorber," DTMB Report 1054, August
1956.
28
F. H. Todd, "On A New Facility For
Testing Ship Models In Waves," Symposium On The Behavior of Ships In A Seaway, Netherlands
Ship Model Basin, September 1957.
29 W. Marks, "On The Status Of Complex
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Wave Filters And Absorbers," St. Anthony Falls Hydraulic Laboratory, University of Minnesota, Project Report 44, January 1956.
31
W. F. Brownell, "A Rotating Arm and
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32
E. A. Wright, "Some International
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