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Theory of Mechanisms and Manipulators

lectures 2h every week (EGZAMINATION);

project 2h/week

Artur Handke Ph.D.

Department of Fundamentals of Machine Design and Mechatronic Systems

Faculty of Mechanical Engineering

Room 303(F), B5 building Tel.: 0-71- 320-2710 e-mail: artur.handke@pwr.edu.pl

web: http://tmm.pwr.edu.pl

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SAM Version : 7.0

License : STUDENT

Level : PROFESSIONAL Valid until : 01-11-2019

Name or Company : Wroclaw University of Technology (Student) Activation key : sp010111190b2a522f845b70

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The course concerns with

kinematic systems – mechanical systems of bodies connected in the way enabling their relative motion

mechanisms, robots, manipulators

car suspension, linkages, transmissions, …

(4)

The main topics:

topology (structure), kinematics and dynamics

TOPOLOGY (STRUCTURE)

Describes the properties of kinematic systems

(mechanisms) resulting from the number and kinds of elements - links, (members) and joints

(5)

KINEMATICS

Branch of TMM dealing with the geometry of motion, irrespective of the causes that produce the motion

KINEMATIC ANALYSIS

Analysis of the kinematic aspects of mechanisms

DYNAMICS

Branch of TMM dealing with the motion and

equilibrium of bodies and mechanisms under the action of forces.

Sometimes the terms KINETICS and

KINETOSTATICS are applied to the same field or some aspects of it

(6)

TMM

mechanics (theoretical)

machine design, operation

TMM = APPLIED MECHANICS

(7)

spur gears

planar (2D) 4 bar

SIMPLE KINEMATIC SYSTEMS

SPUR GEAR – cylindrical gear

with external teeth with internal teeth

BAR - link that carries only revolute joints

(8)

worm gears

Spatial (3D) 4 bar

WORM GEAR - gear with one or more teeth wrapped helically on a cylinder (or a globoid) WORM WHEEL

- gear that mates with a worm gear

(9)

Gripper of dual gear-and-rack type actuated by pneumatic source

RACK - segment of a cylindrical gear of infinite radius

(10)
(11)

Dump truck system

(12)
(13)
(14)

Automotive suspension system

(15)

Automotive suspension system

(16)

KINEMATIC SCHEME of automotive suspension system

(17)

point of the tire and its trajectory

distance = const

(18)

DEGREES OF FREEDOM

Any mechanical system can be classified according to the number of degrees of freedom (DOF) which it

possesses.

The system’s DOF is equal to the number of independent parameters which are needed to uniquely define its position at any instant of time

DOF is defined with respect to a selected frame of references

(19)

Two bodies: frame with x-y coordinate system and a pencil

To define pencil’s position on the plane x-y three parameters (3 DOF) are required: two linear coordinates (x, y) and one angular ()

The pencil in a plane has three DOF

(20)
(21)

connecting rod

gear

Links - examples

(22)

Links - examples

rocker

(23)

Links - examples

couplers cam

(24)

JOINT = KINEMATIC PAIR

A joint is a connection between two links (bodies) at their nodes, which allowes some motion between connected links

Joints are mostly classified in two ways:

•by the number of degrees of freedom allowed at the joint,

•by the type of contact between two elements: point, line or surface

Sometimes we can meet joint classification by the type of physical closure of the joint: either force or form closed

(25)

A most useful joint classification is

by number of degrees of freedom that they allow between the two elements joined

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f – number of DOF (link k relativly to l) f = 6: no connection

f = 5:  V class joint f = 4:  IV class joint ...

f = 1:  I class joint

(27)

1 DOF = I class joints

2 DOF = II class joint REVOLUTE (R)

PRISMATIC (T) (translation)

HELICAL (H)

CYLINDRIC (C)

(28)

3 DOF = III class joints

PLANAR (F)

SPHERICAL (S)

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Kinematic chain: An assemblage of links and joints

Mechanism: A kinematic chain in which at least one link has been grounded or attached to the frame of reference,

designed to provide a controlled output motion in response to a supplied input motion

Machine: A combination of resistant bodies arranged to compel the mechanical forces of nature to do work

accompanied by determinate motion

Manipulator: Device for gripping and the controlled movement of objects

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A mechanism – 4 bar linkage

(31)

input motion output motion A mechanism – 4 bar linkage

0-frame 1- crank

2- coupler

3- rocker

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Mobility of a mechanism: W

W is a number of DOF of all links in relation to the frame

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Mobility of a mechanism: W

W is a number o DOF of all links in relation to the frame

W = 1

(34)

Mobility of a mechanism

a number o DOF of all links in relation to the frame

W = 2

(35)

W = ?

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Mobility of kinematic system

0 1

2

k

n = k + 1

Planar systems (2D):

k – number of movable links n = k + 1 – all links

p1 – number of I class joints p2 – number of II class joints

(37)

Planar systems (2D):

0 1

2

k

n = k + 1

single link has 3 DOF (in a plane) k links have 3k = 3(n-1) DOF

connecting two links by means of i-th class kinematic pair (joint) we reduce number of DOF by (3-i)

(38)

15

1

4

2

3

3

2

4

1

5

6 n p p p p p

W

T

      

Spatial systems (3D) Planar systems (2D)

12

1

1

2

3 n p p

W

T

   

W

T - theoretical (topological) mobility !!!

(39)

2 1

p p k

 3 k 2 p

1

p

2

W

T

(40)

Planar system (2D)

12 1 3 ( 4 1 ) 2 * 3 1 * 2 1

3  

1

2

    

n p p

W

T

II class joint II class joint

I class joint

I class joint

I class joint

(41)

2 1

p p k

Sliding joint

 3 n 1 2 p

1

1 p

2

W

T

(42)

5 4 3 2 1

p p p p p k

 

 6 n 1 5 p

1

4 p

2

3 p

3

2 p

4

1 p

5

W

T

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