Delft University of Technology
Fundamental understanding of the Di-Air system (an alternative NOx abatement
technology). I: The difference in reductant pre-treatment of ceria
Wang, Yixiao; Makkee, Michiel
DOI
10.1016/j.apcatb.2017.04.054
Publication date
2018
Document Version
Final published version
Published in
Applied Catalysis B: Environmental
Citation (APA)
Wang, Y., & Makkee, M. (2018). Fundamental understanding of the Di-Air system (an alternative NOx
abatement technology). I: The difference in reductant pre-treatment of ceria. Applied Catalysis B:
Environmental, 223, 125-133. https://doi.org/10.1016/j.apcatb.2017.04.054
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ContentslistsavailableatScienceDirect
Applied
Catalysis
B:
Environmental
jo u r n al ho me p a g e :w w w . e l s e v i e r . c o m / l o c a t e / a p c a t bFundamental
understanding
of
the
Di-Air
system
(an
alternative
NO
x
abatement
technology).
I:
The
difference
in
reductant
pre-treatment
of
ceria
Yixiao
Wang,
Michiel
Makkee
∗CatalysisEngineering,ChemicalEngineeringDepartment,DelftUniversityofTechnology,Julianalaan136,2628BLDelft,TheNetherlands
a
r
t
i
c
l
e
i
n
f
o
Articlehistory: Received1October2016
Receivedinrevisedform6April2017 Accepted20April2017
Availableonline27April2017 Keywords: Ceria Hydrocarbonoxidation/cracking COoxidation Di-Air TAP
a
b
s
t
r
a
c
t
Toyota’sDi-AirDeNOxsystemisapromisingDeNOxsystemtomeetNOxemissionrequirementduringthe realdriving,yet,afundamentalunderstandinglargelylacks,e.g.thebenefitoffastfrequencyfuelinjection. CeriaisthemainingredientinDi-Aircatalystcomposition.Hence,weinvestigatedthereductionofceria byreductants,e.g.CO,H2,andhydrocarbons(C3H6andC3H8),withTemporalAnalysisofProduct(TAP) technique.TheresultsshowthatthereductionbyCOyieldedafastercatalystreductionratethanthat ofH2.However,theyreachedthesamefinaldegreeofceriareduction.Hydrocarbonsgeneratedalmost threetimesdeeperdegreeofceriareductionthanthatwithCOandH2.Inaddition,hydrocarbonsresulted incarbonaceousdepositsontheceriasurface.ThetotalamountofconvertedNOovertheC3H6reduced sampleisaroundtentimesmorethanthatofCO.Thedeeperdegreeofreductionandthedepositionof carbonbyhydrocarbonexplainwhyhydrocarbonsarethemostpowerfulreductantsinToyota’sDi-Air NOxabatementsystem.
©2017TheAuthors.PublishedbyElsevierB.V.ThisisanopenaccessarticleundertheCCBY-NC-ND license(http://creativecommons.org/licenses/by-nc-nd/4.0/).
1. Introduction
IntheEuropeanUnion(EU)theregulatedNOxemissionshave
decreasedoverthepasttwodecades.Nevertheless,9%ofEU-28 urbanliveinareasinwhichNOxconcentrationsstillexceed
reg-ulated NOx standards in 2013, according tothe Air quality for
EUin2014(source EuropeanEnvironmentalAgency[1]).Inthe EuropeanUnion,around40%oftheNOxemissionsarefromthe
traffic sector [2]. Due to the limited effectiveness of currently availableNOxabatementtechnologies,asofSeptember2017,2.1
times thecurrent Euro 6 NOx emission standard (as measured
withtheconservative,lessdemandingECE&EDCEtestcycle)is allowedforinthenewlyestablishedrealdrivingemission(RDE) test[3].InthefutureNOxemissionwillbecomeevenmore
strin-gent,whichclearlyindicatesthatcurrentlyavailabletechnologies: Three-waycatalyst (TWC), Urea-SCR(SelectiveCatalytic Reduc-tion), Lean NOx Traps (NSR – NOx Storage & Reduction), still
needsignificantimprovements.Therefore,efficientexhaust emis-sionsafter-treatmenttechnologiesarehighlydemanded.Recently, Bisaijietal.(Toyotacompany)developedtheDi-Airsystem(Diesel DeNOxSystembyAdsorbedIntermediateReductants).Shortrich
∗ Correspondingauthor.
E-mailaddress:m.makkee@tudelft.nl(M.Makkee).
and lean time intervals are created by highfrequency directly injectinghydrocarbons(dieselfuelinjection)intotheexhaust sys-temupstreamofatypicalNSRcatalyst(Pt/Rh/Ba/K/Ce/Al2O3)[4,5].
TheDi-AirsystemhasshownpromisetomeetfutureNOxemission
standardsunderrealisticdrivingtestconditions.
IntheDi-Airsystem,hydrocarbonsarethemostpowerful reduc-tantsinthereductionofNOx,ascomparedtootherreductants,e.g.
COandH2[5].However,themechanismisstillnotclear.Before
systemoptimisationwithregardtocatalystformulationandfuel injectionstrategies,theprincipleandfundamentalunderstanding oftheDi-Airsystemareaprerequisite.
CeriaisanessentialcatalystingredientintheDi-Airsystem,as itactsasanoxygenbuffer.Thecerialatticeoxygencanreactwith hydrocarbons,CO,andH2underrichconditions[6].Inourresearch,
acommerciallyavailablemodelZrandLa-dopedceriaisused.The Zr–Cesolidsolution,inwhichzirconiumpartiallyreplacescerium, providesahigher(hydro)thermalstabilityandalargeroxygen stor-agecapacity[7],whereaslanthanumispresenttoincreasetherate ofoxygenbulkdiffusion[8].Areducedceriacanselectively con-vertNOinto(di)nitrogen(N2),eveninthepresenceofanexcessof
oxygen[9].
Inthisstudy,wemainlyfocusontheinvestigationofthe reduc-tionbehavioroftheZrandLa-dopedceriacatalyst,usingH2,CO,
C3H6,andC3H8asreductants.TemporalAnalysisofProducts(TAP)
isusedtoascertainthereactionbetweenthereductantsandthe
http://dx.doi.org/10.1016/j.apcatb.2017.04.054
0926-3373/©2017TheAuthors.PublishedbyElsevierB.V.ThisisanopenaccessarticleundertheCCBY-NC-NDlicense(http://creativecommons.org/licenses/by-nc-nd/4. 0/).
126 Y.Wang,M.Makkee/AppliedCatalysisB:Environmental223(2018)125–133
catalyst.Sincehighintensityofhydrocarbonreductantinjections isappliedintheDi-Airsystem,thesepulseswillcreatealocally reducedenvironment.Therefore,alltheexperimentsinthisstudy are performed in the absenceof gas-phase O2. The performed
experimentswillprovideanillustrativemodeloftheproduct evo-lutionasafunctionofthecatalyst-reductiondegreeinanattempt toobtainafundamentalunderstandingoftheDi-Airsystem.To demonstratetheeffectofdifferentreductantsonNOreduction,NO reductionisperformedovertheZr–Ladopedceriabypre-treatment ofvariousreductants.There-oxidationofthereducedceriabyNO isidenticaltothereductionofNOintoN2overreducedceria.
2. Experimental
The catalyst used is a commercial Zr–La doped ceria (BASF company,denotedasceria)whichservesasacorecomponentin theDi-Aircatalystformulation.ThecharacterisationofthisZr–La dopedceriaisdescribedinmoredetailelsewhere[10].
2.1. PulsesexperimentinTAP
Thepulseexperimentswerecarriedoutinanin-house devel-opedTAP(TemporalAnalysisofProducts)reactor.Smallgaspulses, typicallyintheorderof1×1015 molecules,wereintroducedin
asmallvolume(1mL)upstreamofthecatalystpackedbed reac-tor.Theproducedpressuregradientoverthecatalystpackedbed therebycausedthemoleculestobetransportedthroughthepacked bedtotheultra-lowvacuumattheoppositesideofthereactorbed. Dependingontheactualamountofmoleculespulsed,thetransport canbepurelyKnudsendiffusion.Inotherwords,themoleculeswill onlyinteractwiththe‘walls’(catalystsurfaceandreactorwalls)of thesystemandnotwitheachother.Uponinteractionwiththe cat-alyst,themoleculescanbeconvertedintodifferentproducts.The evolutionofthereactantandproductmoleculesaretracked(one massatatime)intimewithahighresolutionof10kHzbymeans ofamassspectrometer.MoredetailsaboutTAPcanbefoundin elsewhere[9,11].
21.2mgceria(100–250m,BETsurfacearea65m2/g)wasused
intheTAPreactor.Inallexperimentsastartingpulsesizeof approx-imately1.6×1015molecules(excludinginternalstandardgas)was
used,thepulsesizegraduallydecreasedduringanexperimentas thereactantwaspulsedfromtheclosedandcalibratedvolumeof thepulse-valveline.Priortothereduction, theceriawasfirstly re-oxidisedatthesametemperatureatwhichthereductionwas performed,usingpulsesof80vol.%O2 inAruntila stableO2/Ar
signalratiowasobtained.Thereductionwascarriedoutby puls-ingreductantofeither80vol.%C3H6inNeor80vol.%C3H8inNe
or80vol.%COinAror67vol.%H2inAruntilastablereactantand
producttotheinternalstandardsignalratiowasachieved, indi-catingthattheceriawasequilibrated.NOpulseexperimentswere performedusing80vol.%NOinAr.
Theconsumptionoftheoxygenspeciesfromtheceriaduring H2,CO,C3H8,andC3H6pulsesexperimentswascalculatedusing
thefollowingmassbalance:
nO,consumed=nH2O,obs+nCO,obs+2nCO2,obs (1)
wherenisthenumberofmoleculesoratomsofthespecifiedspecies observed(obs),consumed,orintroduced(in).
Thenumber ofcarbon speciesdeposited onthedopedceria surfaceintheC3H6 pulseexperimentswascalculatedusingthe
followingmassbalance:
nC,deposited=3nC3H6,in−3nC3H6,obs−nCO,obs−nCO2,obs (2)
Similarly,thenumberofcarbonspeciesdepositedontheceria surfaceintheC3H8 pulseexperimentswascalculatedusingthe
followingmassbalance:
nC,deposited=3nC3H8,in−3nC3H8,obs−3nC3H6,obs−nCO,obs−nCO2,obs
(3)
ThenumberofcarbonspeciesduringCOpulseexperimentson theceriasurfacewascalculatedusingthefollowingmaterial bal-ance:
nC,deposited=nCO,in−nCO,obs−nCO2,obs (4)
Theaverageparticlessizeofceriawasaround5nm,basedon XRDandTEManalyses[10].Thehypotheticalcerialayersconcept wasusedinordertoobtaininsightinthereductantreactivityasa functionofthedegreeofceriareduction(surfaceoxidationstate).
Astheceria(111)crystalplaneisastoichiometricO–Ce–O tri-layerstackedalongthe[111]direction,weregardedeachO–Ce–O tri-layerasonehypotheticalcerialayer(0.316nm).Assuminga per-fectcubiccrystalstructureofceria(size5.0nm),thetotalnumber ofhypotheticalcerialayersweredeterminedtobe16(111)layers. AssumingthatZrisidenticaltoCe,amaximumof25%ofthe num-berofOionsineachcrystallayercanbereduced,thenumberof reducibleoxygensinonehypotheticalcerialayerwithBETsurface areaof65m2/giscalculatedtobe5.4×1018/21.2m
Cat.Detailscan
befoundin[9,10].
2.2. InsituRaman
InsituRamanspectra(Renishaw,2000)wererecordedusing atemperaturecontrolledinsituRamancell(Linkam,THMS600). Tenscanswerecollectedforeachspectruminthe100–4000cm−1 rangeusingcontinuousgratingmodewitharesolutionof4cm−1 andscantimeof10s.Thespectrometerwascalibrateddailyusing asiliconstandardwithastrongabsorptionbandat520cm−1.The spectrawererecordedduringtheflowofC3H6 (1000ppminN2,
flowrate200mL/min).
3. Results
3.1. ReductionofceriabyCO
Fig.1showedtheresultofCOpulsesexperimentat580◦C. Dur-ingtheinitialperiod(pulsenumber0–2000,Fig.1A),theCOwas completelyconvertedintoCO2.Pulsenumber2000corresponded
to0.4hypotheticalreduced cerialayers(Fig.1B).Afterthis ini-tialperiod,theCOconversionandCO2 productionprogressively
decreased,butneverreachedazeroconversionlevelduringthe durationoftheexperiment.IntheCOoxidationprocess,only oxy-genfromthecatalystcanbeconsumed,ascanbeseenfromthe oxygenbalance(Table2).Nocarbondepositswereobservedon thecatalystwithinexperimentalerror.
Similarresultswereobtainedat400–500◦C(notshown),but COconversiondidneverreachfullconversioninthistemperature window.At200◦Candlower,nosignificantCOoxidationactivity wasobserved(notshown).Thenumberofhypotheticalreduced cerialayers(1.2–1.0)wererelativelyconstantinthe400–580◦C temperaturewindow(Table2).
3.2. ReductionbyH2
Fig.2showstheresultofH2 pulsesexperimentat560◦CFor
averyshortperiod(pulsenumber0–210,Fig.2A),hydrogen con-versionwasrelativelyhighwithoutacleardesorptionofwater. In contrast to the CO experiment, the H2 conversion did not
accomplishfullconversion.TheH2conversionandH2Oproduction
Fig.1.COpulseexperimentoverapre-oxidisedceriaat580◦C,(A)withpulsenumberand(B)withhypotheticalreducedlayers.
Fig.2.H2pulseexperimentoverpre-oxidisedceriaat560◦C,(A)withpulsenumber(B)withhypotheticalreducedlayers.
Table1
DefinitionofdifferentphasesduringtheC3H6andC3H8pulsesinTAP.
Phases Hydrocarbonreactivity
I Initialfullconversionofhydrocarbon
II Hydrocarbonconversiondrop
III Hydrocarbonconversionincrease
IV Periodofconstanthydrocarbonconversion
V Hydrocarbonconversiondecrease
(pulsenumber210–end,Fig.2B).Thenumberofextractedoxygen atoms,characterisedasthenumberofhypotheticalreducedceria layers,wasattheendoftheexperimentaround1reducedlayer (Table2).
3.3. ReductionbyC3H6
Fig.3showedtheresultofC3H6pulsesexperimentat580◦C.
Differentphases wereappliedtodefineC3H6 reactivityprofiles
withpulsenumber,asshowninTable1.Thedefinitionofdifferent phaseswasalsoappliedtoC3H8reactivityinFig.5.
Fig.3Ashowedtheproductandreactantsevolutionversuspulse numberduringC3H6pulses.InphaseI(pulsenumber0–80),ahigh
activitywasobserved,wherepredominantlytotaloxidation prod-ucts,i.e.,CO2andH2Owereformed.TheH2formationwasobserved
fromthestartoftheexperiment,whileCOproductionwasinitially zero.BothH2andCOproductionincreasedduringthisphaseI.After
thisshorthighlyactivephaseI,C3H6conversionrapidlydeclinedin
Table2
Summaryofthenumberofdepositedcarbonandextractedoxygenatomsinthe ceriareductionexperiments.
Depositedcarbon Extractedoxygen
Atoms wt.%/gCat Atoms HRCLa
580◦CC3H6 3.1×1019 2.9 1.5×1019 2.6 560◦CC3H6 3.4×1019 3.2 1.1×1019 1.8 540◦CC3H6 3.3×1019 3.1 1.1×1019 1.8 500◦CC3H6 1.9×1019 1.8 9.2×1018 1.7 580◦CC3H8 1.5×1019 1.4 1.5×1019 2.6 540◦CC3H8 1.1×1019 1 0.9×1019 1.7 580◦CCO – – 6.3×1018 1.2 500◦CCO – – 6.0×1018 1.1 400◦CCO – – 5.4×1018 1.0 560◦CH2 – – 5.2×1018 1.0
aHypotheticalreducedcerialayers.
phaseII(pulsenumber80–500).InphaseIIIandIV(pulsenumber 400–8000)predominantlypartialoxidationtookplaceandmainly COandH2wereobserved.Frompulsenumber2800–8000(phase
III),C3H6conversionincreasedtofullconversion.H2wasthemajor
productandtheformationofCOdeclinedwithtimeinthisphase III.InphaseV(pulsenumber8000–end),bothC3H6conversionand
H2 productiondeclined.TheH2productionandC3H6 conversion
remainedpersistentalthoughatalowlevelnoCOwasobserved. Somecarbon (Fig.3C)startedtodeposit onthesurfacefrom phase II(determinedfromthecarbon massbalance). Siginicant
128 Y.Wang,M.Makkee/AppliedCatalysisB:Environmental223(2018)125–133
Fig.3. C3H6pulseexperimentoverapre-oxidisedceriaat580◦C,(A)productand
reactantsevolutionversuspulsenumber,(B)productandreactantsevolutionversus hypotheticalreducedcerialayers,and(C)carbonandoxygenbalanceversuspulse number.
amountsofcarbondepositionswereobservedwhentheCO for-mationstartedtodecline,whileH2formationpersisted(phaseIV).
C3H6showedfullconversionduringphaseIandIV,corresponding
to0–0.25and1.5–2.7hypotheticalreducedcerialayers, respec-tively,asshowninFig.3B.
The estimated oxygen atom consumption and carbon atom depositionduringtheC3H6pulseexperimentat580◦Cwere
cal-Fig.4.C3H6conversionversuspulsenumberduringC3H6pulseexperimentsovera
pre-oxidisedceriaattheindicatedtemperatures.
culatedto be1.5×1019 and3.1×1019carbon atoms (2.9wt.%),
respectively,showninTable2.Fig.4showedtheC3H6conversion
versuspulsenumberinatemperaturewindowbetween500and 580◦C.SimilarC3H6 reactivity profileswereobserved,although
theoverallreactivity ofC3H6 decreased,when reaction
temper-aturedeclined.NosignificantC3H6activityandreductionofceria
wereobservedbelow500◦C.Table2summarisedtheoxygen con-sumption(hypotheticalreducedcerialayers)andcarbondeposits forthe500–580◦Ctemperaturewindow.
3.4. ReductionbyC3H8
Fig.5showedtheresultofC3H8pulsesexperimentat580◦C.As
comparedtoC3H6,C3H8inphaseIdidnothaveafullconversion
timeinterval).Fig.5Ashowstheproductandreactantevolution versuspulsenumberduringC3H6pulses.InphaseII(pulsenumber
80–1000),ashortperiodofahigheractivity(upto40%conversion) wasobserved,wherepredominantlytotaloxidationproducts,i.e., CO2andH2O,wereformed.TheH2formationwasobservedfrom
thestartoftheexperiment,whileCOproductionwasinitiallyzero, bothH2andCOproductionincreasedduringthisphaseII.TheC3H8
conversiondeclinedduringphaseIIandincreasedduringphaseIII (upto60%conversion).InphaseIIIandIV,partialoxidationtook placeandCOandH2wereobserved,whileC3H6wasonlyobserved
duringphaseIII.Thelevel ofC3H8 conversionwassubstantially
lowerascomparedtothatofC3H6.
During thepartialoxidation time interval (phaseIII, IV, and V),COandH2 wereobservedasthemainproducts.Thereaction
rateincreasedwithpulsenumberduringphaseIIIandIV.During phaseIIItheC3H6production,resultingfromthedehydrogenation
ofC3H8,increasedprogressivelybutvanishedtowardstheendof
phaseIII.AmaximuminCOproductionwasobservedwhenthe activityforthedehydrogenationreactionvanished.Inthisthe par-tialoxidationperiod,incontrasttotheC3H6pulseexperiment,the
C3H8conversionwasnevercomplete.Initially,theC3H8
conver-sionwasaround10%andreachedamaximumconversionof60%at thepointofmaximumCOproduction(Fig.6).Followingthe maxi-mumintheCOproduction,theC3H8conversionandH2production
alsoreachedtheirmaximumlevel(phaseIV,Fig.5).InphaseV,the C3H8conversionandCOandH2productiondeclined.COevolution
stoppedafterpulsenumber22,000,whileC3H8conversionandH2
productionremainedpersistentatalowlevel.Atatemperatureof 500◦Candlower,thereactivityofC3H8wasnegligibleornone(not
shown).
AsshowninTable2,theamountsofdepositedcarbonranged from1.4to0.9wt.%fortemperaturesfrom580◦Cto540◦C,which
Fig.5. C3H8pulseexperimentoverapre-oxidisedceriaat580◦C:(A)productand
reactantsevolutionwithpulsenumberand(B)productandreactantsevolution versushypotheticalreducedlayers.
Fig.6.C3H8conversionversuspulsenumberduringC3H8pulseexperimentsovera
pre-oxidisedceriaattheindicatedtemperatures.
werelessthanthatofpropene.C3H8wasabletoreducethe
cata-lystasfaras2.7hypotheticalreducedcerialayers,whichwasthe sameasthatforC3H6at580◦C,buttherequirednumberofpulses,
however,wasarounddoublethanthatofC3H6.
Fig.7. RamanspectraduringC3H6flowoverceriacatalystat580◦C.
InFig.6,theC3H8conversionwasplottedversuspulsenumber
at580and540◦C,respectively.Intheinitialtotaloxidationperiod, approximately40%and30%C3H8conversionwereachievedat580
and540◦C,respectively.TheincrementalC3H8conversioninphase
IIandIIIwassensitivetothetemperature,whichshiftedtohigher pulse numberswith decreasingtemperature and its maximum C3H8 conversiondecreasedfrom65to30%,whenthe
tempera-turedecreasedfrom580to540◦C.ComparedtoC3H6conversion
at540◦C,asindicateddottedgraylineinFig.6,C3H8waslessactive
andtookaroundtwotimesmorepulsesthanthatofC3H6toreach
thefinalstate.AsshowninTable2,theamountofdeposited car-bonduringC3H8at540◦Cwasaroundthreetimeslessthanthat
forC3H6atthesametemperature.
3.5. InsituRamanexperimentofC3H6flowoverceria
InsituRamanwasusedtoanalysethedepositedcarbonformed overceriaduringC3H6flowat580◦C.DbandandGbandsofcarbon
wereobservedduringtheC3H6flowasshowninFig.7.TheGband
correspondedtographiticin-planevibrationswithE2gsymmetry.
Dbandgenerallywasassignedtothepresenceofdefectsinand disorderofcarbon.
3.6. Re-oxidationofreducedceriabyNO
In order toinvestigatethe effectof thereduction degreeas wellastheamountofdepositedcarbonontheNOreductioninto (di)nitrogen(N2)over(pre-reduced)La–Zrdopedceria,NOwas
usedinthere-oxidationofCO,H2 (notshown),C3H8,andC3H6
pre-reducedLa–Zrdopedceria,asillustratedinFig.8at540◦C. For the CO (andH2)pre-treated samples, a full NO
conver-sionwasobtainedtillpulsenumber 2340.Thetotal amountof NOconvertedwasaround6.8×1018molecules.Forthepropane
pre-treated ceria,complete NOconversionmaintained approxi-matelytillpulsenumber1200.ThetotalamountofNOconverted wasaround2.9×1019molecules.FortheC
3H6 pre-treatedceria
sample,however,NOshowedfullconversionuptopulsenumber 5600,followedbyaconversiondecline to76%atpulsenumber 9000.Subsequently,theNOconversionfortheC3H6increasedto
fullconversiontillpulsenumber40,000.NOlostitsactivityafter pulsenumber97,300.ThetotalamountofNObeingconvertedwas around7.6×1019molecules.
130 Y.Wang,M.Makkee/AppliedCatalysisB:Environmental223(2018)125–133
Fig.8.NOreductionoverCOandhydrocarbonspre-reducedceriaat540◦C.
4. Discussion
4.1. ReductionofceriabyCOandH2
TheCOpulseexperimentsoverZr–Ladopedceriaresultedin anoverallcatalystreductionofaroundonaverageone hypothet-icalreducedcerialayerinthe400–580◦C temperaturewindow (Table2),indicatingthatacompletesurfacelayerofZr–Ladoped ceriacanbereducedbyCO.Theextractionofoneoxygenresulted inthereductionoftwoCe4+ionsintotwoCe3+ions.Theoxidation
ofCOtoCO2canbedescribedas:
CO+2Ce4++O2−→ CO2+2Ce3++䊏 (䊏oxygenvacancy) (5)
TheCO2productionwasduetotheoxidationofCObyoxygen
species(originating)fromthecerialatticesincetherewasno gas-phaseO2 presentduringtheCOpulseexperiment.ThefullCO2
conversiondroppedatthepointcorrespondingto0.5 hypotheti-calreducedcerialayers(Fig.1B),whichindicatedthattheoxygen speciesgeneratedfromsurfacelatticeoxygenhadahighactivity fortheCOoxidationintoCO2.TheobserveddeclineinCO
activ-itybetween0.5and1hypotheticalreducedcerialayers(Fig.1B) impliedthatonlysurfaceoxygenparticipatedintheCOoxidation. Significantparticipationof thedisproportionationofCO into carbonandCO2(2CO→C+CO2)canbeexcluded,becausehardly
anydepositedcarbonwasobservedandcouldbequantifiedforthe calculatedcarbonmassbalance(Fig.1A).Thetotalreductiondegree ofceriabyCOwasnotsignificantlyaffectedbytemperaturesinthe rangeof400–580◦C.ThereactivityofCO,however,declinedasthe temperatedecreased,sincemoreCOpulseswereneededinorder toobtainthesamereductiondegreeatlowtemperatures,i.e.400◦C (i.e.580◦C)(notshown).
The limitation for the reduction of only one hypothetical reducedcerialayerbyCOcannotbeattributedtotheoxygen dif-fusion sincethereduction degreeof ceriawasnot significantly influencedbyatemperaturebetween400and580◦C.Theroleof ceriainthereductionofCO2toCOhadbeenwidelystudiedinthe
fieldofsolarcells[12–14].CO2canalsore-oxidisereducedceria,
therebyformingCO.ThecoexistenceofCOandCO2 inthe0.5–1
hypotheticalreducedcerialayerrangesuggestedthepresenceof anequilibriumbetweenCO,CO2,Ce3+,andCe4+,whichmaylimit
theobtainabledegreeofreductionforceriaduringCOpulse exper-iments(Fig.1B).
FortheH2pulseexperiments,ahighH2activitywasobserved
fromthestart oftheexperiment (Fig.2)inthe absenceofany waterdesorption.Thisindicatedthatwateroritsprecursorspecies wereinitiallystoredonthecatalyst’ssurface.H2activitydropped
Scheme1.C3H6activationstepsfortheformationofCO2andH2O.
immediatelyaftertheinitialpulsesuntilhardlyanyconversionwas observedwhenonehypotheticalreducedcerialayerwasreached. SimilartotheCOpulseexperiments,whentheceriasurfacebecame reduced,thereducedceriatendedtousewateroranintermediate tore-oxidiseitself[15].ThecoexistenceofH2 andH2Oduringa
wholeH2pulseexperimentsuggestedthepresenceofan
equilib-riumbetweenH2,H2O,Ce3+,andCe4+,whichmaylimitadeeper
reductionofceriabyH2.
4.2. Reductionbyhydrocarbons
4.2.1. ReductionbyC3H6
ThereductionofZr–LadopedceriabyC3H6 ledtoanoverall
2.7hypotheticalreducedcerialayersat580◦C(Table2).UnlikeCO andH2pre-treatment,theC3H6interactionwiththecatalystcanbe
characterisedbytwotypesofreactions:completeC3H6oxidation
andsubsequentlyC3H6cracking/partialoxidation(Fig.3).
Theinitialhighconversiontototaloxidationproducts(phase I):CO2andH2O,wasmostprobablyduetothehighconcentration
ofactivesurfaceoxygenspecies,whichwereformedthroughan oxygenactivationchainasgiveninEq.(6)[16–18]:
O2(ad)+e − ←−O2− +e − ←−O22−↔2O−+2e − ←− 2Olattice2− (6)
TheseactivesurfaceoxygenspeciesreactedwithC3H6resulting
mainlyintheformationofH2OandCO2asdescribedinScheme1.
TheadsorbedC3H6wasactivatedbytheactiveoxygenspeciesfrom
oxygenactivationchain(Eq.(6)),formingtheC3H5•andH•.Then
H•willreactwithactiveoxygenspecies,forming•OH.AnotherH• willbefurtherabstractedfromC3H5•andtoformH2Ofrom•OH.
Theremainedhydrocarbonfragment(CxHy)willreactwithactive
oxygenspecies,formingoxygen-containinghydrocarbon interme-diate(CxHyO),andfinallyoxidationofsomepartofCxHyOtoCO2,
theremainedCxHyOwillbedepositedas“coke”asillustratedin
Scheme1.
C3H6conversiondropped(phaseII),accompaniedbyadecline
intotaloxidationproductsandthestartofC3H6cracking/partial
oxidation reaction. Thefall of C3H6 conversion duringphase II
waslikelycausedbylessavailabilityoftheactivesurfaceoxygen specieswhichwerelargelyconsumedduringphaseI.Asdescribed inScheme2,theadsorbedC3H6willbeactivatedbytheactive
oxy-genspecies,formingtheC3H5•andH•.ThisH•willreactwithactive
oxygenspecies,forming•OH.AnotherHwillbefurtherabstracted fromC3H5•.However,onthereducedcatalystsurface(lessactive
surfaceoxygen), Hsurface speciespreferredtorecombine with eachothertoformH2.Theremainedhydrocarbonfragment(CxHy)
willreactwithactiveoxygenspecies,formingoxygen-containing hydrocarbonintermediate(CxHyO),andsomepartofCxHyOwillbe
Scheme2.C3H6activationstepsfortheformationofCOandH2.
Scheme2wasalsoappliedtotheC3H6 crackingreactionduring
thephaseIII.C3H6 conversionincreasedduringphaseIII
accom-paniedbyanincreasedH2andCOformation,indicatingthemain
cracking/partialoxidation/dehydrogenationweretakingplace. TheCOformationarrivedatamaximumformationrateat1.5 hypotheticalreducedcerialayers,while CO2 and H2Owerenot
observedaround1hypotheticalreducedcerialayer.This obser-vationindicatedthattheformationofCOconsumedoxygenfrom thebulkofceria,resultinginadeeperdegreeofcatalystreduction byC3H6,ascomparedtoCOandH2treatment.TheCOformation
declinedatthepointof1.5hypotheticalreducedcerialayersand ceasedat2.7hypotheticalreducedcerialayers.Thiswillindicate thatthedepositedcarbonoxidation toCOstartedtobelimited whenthecatalystreducedto1.5hypotheticalreducedcerialayers. Thiscanbeexplainedbythescarcenessofsurfaceactiveoxygen specieseitherduetoslowbulkoxygendiffusionortheactivation ofbulkoxygentoactiveoxygenspecies.TheformationofCOcaused theadditionalextractionofoxygenfromceriabulk,i.e.degreeof reductionofthebulkceriaupto2.7hypotheticalreducedceria layers(phaseV).
TheincreaseofC3H6conversionduringphaseIIIwasalsolikely
duetotheregenerationofactiveoxygenspeciesfromactivation oxygenfrombulk diffusion tosurface,which led toCO forma-tionincreasingandlesscarbondepositionascomparedtophase II,basedonthecarbonmassbalancecalculations.TheCO forma-tion,however,declinedfrom1.5hypotheticalreducedcerialayers, where still a full C3H6 conversion and persistent H2 formation
wereobserved(phaseIV).ThefullC3H6conversion(C3H6cracking)
duringphaseIVcannotbeascribedtotheincreasedactive oxy-genspeciesavailability.Otherwise,theCOformationratewould increaseaswell.Anothertypeofspeciesstartedtoplayarolein C3H6cracking/partialoxidation(deeperdehydrogenation).
Thetotalamountofcarbondepositiontillthepointof1.5 hypo-theticalreducedcerialayerswasaround2×1018carbonatoms.
Assumingthatthecarbonstructure willbegraphene-like struc-ture,thecoverageofZr–Ladopedceriabycarboncorrespondedto roughly4%oftheavailablesurfacearea.Carbonaceousdeposited (coke)thatformedonthemetaloxides canberegardedasthe realcatalystsitefor(oxidative)dehydrogenation.Theformationof depositedcarbonwasobservedfromtheinsituRaman(Fig.7).The catalyticsiteonthecokewillbethequinone/hydroquinonegroup onthesurfaceofthecoke[19–22],asevidencetheformationofD bandandGbandinFig.7.ThefullC3H6conversionwithpersistent
H2formationwillbeattributedtothedepositedcarbonandwill
playaroleinthedeeperC3H6dehydrogenation.Theoxygen
trans-portfromceriabulkwillbecomethecatalyticallyactivesiteonthe coke(CxHyO),andCOwasformedbytheoxidationofcoke(CxHyO).
Whenthenumberofavailablelatticeoxygendeclined,theCO
for-mationdeclinedaswell.ThedeeperdehydrogenationofC3H6will
leadtomoreandmoredepositedcarbon.
Tillphase V, C3H6 lostits reactivitycompletely,whereas H2
formationdeclinedaswellfrom2.2hypotheticalreducedceria lay-ers,indicatingthedeeperdehydrogenationreactionlargelyslowed down.COwashardlyobservedtheend,whileC3H6conversionand
H2formationwerepersistentalthoughatalowerlevel.
Sincethecokewithquinonegroupcouldberegardedasthe catalyticsitefortheC3H6dehydrogenation,thedisappearanceof
thisgroupmightexplainthefinalC3H6deactivation.Theoxygen
transportfromceriabulkandspilloverthedepositedcarbonwill beterminated.TheformationofCxHyOwaslargelylimitedwhen
thecatalystwasreducedtoaround2.2hypotheticalreducedlayers. TheoxidationofCxHyOtoCOwaspersistentalthoughatalowlevel.
Carbondeposited willoftenberegarded asone ofthe lead-ingcausesforthedeactivationinhydrocarbonreactions[23].The amountof deposited carbon onthecatalyst surface during the C3H6pulseswasaround3.1×1019carbonatoms,whichaccounted
forabout2.9wt%/gCat.Assumingthatthecarbonstructurewillbe
graphene-likestructureandceriasurfacewillbeflat,thecoverage ofZr–Ladopedceriabycarbonwillcorrespondtoroughly60%of theavailablesurfacearea.Therewouldbestillabout40%ofthe sur-faceareaavailable.Thesurfaceoftheceriawithorwithoutcarbon depositswillbeanetworkofpores.Theblockingoftheporesin combinationwithaslow-downoftheoxygenspillovermechanism fromthebulktothesurfaceandoverthedepositedcarbonwillbe themainreasonsforthefinallostintheC3H6conversionactivities.
Similar C3H6 reactivity profiles were also observed at
500–580◦Ctemperaturewindow.ThemaximumobservedC3H6
conversionduringthecrackingreactionperiod(phaseIII)shifted tohigherpulsenumbersinthe580–500◦Ctemperaturerange,as shownin Fig.4.Thisobservationindicated thatmoretime was neededfortheenhancedC3H6reactivityinphaseIIIwhenthe
tem-peraturedecreased.Suchphenomenonalsopointedoutthatthe reactivityofC3H6duringphaseIIIwaslikelycontrolledbythe
avail-abilityofactiveoxygenspeciesonthesurfaceregeneratedbybulk oxygendiffusion,whichwasaffectedbytemperature.At400◦C, onlycompleteoxidationtoCO2andH2Owasobserved(nocarbon
deposition)andcouldbecalculatedfromthecarbonmassbalance. ThetotalamountofreducibleoxygenduringC3H6oxidationwas
significantlyinfluencedbythetemperature,asshowninTable2. ThenumberofoxygenatomsextractedintheC3H6pulse
exper-imentsdeclinedfrom1.5×1019to0.9×1019,i.e.from2.7to1.7
hypotheticalreducedcerialayerswhenthetemperaturedecreased from580to500◦C.Thetotalamountofdepositedcarbonduring theC3H6 pulseexperiment at 580◦C is twicethat ofthe pulse
experiment at 500◦C. At 400◦C, carbon was hardly deposited, andnocracking/partialoxidation/dehydrogenationactivitieswere observed.
4.2.2. ReductionofceriabyC3H8
C3H8(Fig.5),showedthesametrendasC3H6,althoughC3H8
conversionwaslowerthanthatofC3H6duringphaseIandIV.This
indicatedthatthereactionmechanismsweresimilarforboth satu-rateandunsaturatedhydrocarbons.C Hbondcleavagewaseasier fortheunsaturatedC3H6ascomparedtothesaturatedC3H8dueto
eithertheinteractionwiththesurfacethroughhydrogenbonding orVanderWaalsforcesforC3H8andmorestrongelectron-rich
orbitalinteractionsonLewisacidsitesforC3H6 [24].Thelower
reactivity, that C3H8 displayed toward oxygenspecies, didnot
affectthetotalamountofoxygenextractedduringthewholeC3H8
pulseexperiment.It,however,affectedstronglyontheamountof carbon depositedonthesurfaceand thetimeframetoachieve thesamedegreeofceriareduction.Sincethecarbondeposition tookpredominantlyplaceduringphaseIV,thelowerC3H8
132 Y.Wang,M.Makkee/AppliedCatalysisB:Environmental223(2018)125–133
pre-treatmentat580◦C,theamountofcarbondepositedforthe C3H6pre-treatmentwastwiceofthatforC3H8,asshowninTable2.
TheC Hbondcleavagewasregardedasthefirststepinthe activationofsaturatedhydrocarbons(C3H8).Duetotheinitialhigh
concentrationofsurfaceactiveoxygenspeciesinphaseII,complete oxidationwasobservedwiththeformationofbothH2OandCO2,
similarasillustratedinScheme1.TheconversionofC3H8decreased
duringphaseIIwasduetothedepletionofactiveoxygenspecies onthesurface.AgradualincreaseintheamountoftheC3H6
dehy-drogenationproduct(Fig.5)wasobservedfromphaseIII,where theC3H8conversionwasenhanced.SimilarlytoC3H6pulse
exper-iments(Fig.3),theC3H8reactivity(Fig.5)increasedduringphase
IIIwasduetothereformationofsurfaceactiveoxygenspeciesby thediffusionofoxygenfromthebulkoftheceria.Dehydrogenation ofC3H8toC3H6wasobservedfrominitialofphaseIIIanddeclined
fromtheendofphaseIII.C3H6evolutioncompletelyvanishedfrom
phaseIV.ThedehydrogenationselectivityofC3H8toC3H6inphase
IIIcanbeexplainedbyaparticulartypeofreformedactiveoxygen species,e.g.O−.C3H6formationdeclinedaround1.3hypothetical
reducedlayers,indicatingthattheseoxygenspecies,e.g.O−[25], waslesspresentfrom1.3hypotheticalreducedlayers.
IdenticallytotheC3H6pulseexperiment,theformationofCO
duringC3H8 pulse experiment consumed oxygenfrom catalyst
bulk,i.e.deeperreductionofbulk.Depositedcarbonstartedtoplay aroleinC3H8dehydrogenationduringphaseIV,whereC3H8
con-versionwasaround60%.
The maximum C3H8 conversion during C3H8 the
crack-ing//partialoxidation/dehydrogenationreactions(phaseIII)shifted toahigherpulsenumberwhenthetemperaturewaschangedfrom 580to540◦C,asshowninFig.6.Similarlytotheobservationinthe C3H6pulseexperiments,thereactivityofC3H6duringphaseIIIwas
controlledbytheavailabilityofactiveoxygenspeciesonthe sur-faceregeneratedbybulkoxygendiffusion,whichwastemperature dependent.TheobservedC3H8lostinactivitycanbeexplainedwith
thesamereasoningasdiscussedaboveforC3H6.
ThetotalamountofreducibleoxygenduringC3H8oxidationwas
significantlyinfluencedbythetemperature,asshowninTable2. ThenumberofoxygenatomsextractedintheC3H8pulse
exper-imentsdeclinedfrom1.5×1019to0.9×1019,i.e.from2.7to1.7
hypotheticalreducedcerialayersasthetemperaturewaslowered from580to540◦C.
4.3. Re-oxidationofreducedceriawithNO
The pre-treatment of ceria by CO, H2, C3H8, and C3H6 at
540◦C ledtoadegreeofcatalyst reductioncorrespondingto1, 1,1.7,and1.8hypotheticalreducedcerialayers,respectively.The pre-treatmentwithC3H6 andC3H8 additionallyresultedin the
depositionof3.3×1019and1.1×1019carbonatoms,respectively.
ThedifferencesobservedinthereductionofNOintoN2 over
ceriabyusingeitherCO,C3H8orC3H6pulsesat540◦Cwasshown
inFig.8.COandH2pre-treatmentsshowedonlyashorttime
inter-val,where NOwasreducedintoN2.Thereduction ofNOtoN2
startedwithoxygenfromNOfillinganoxygendefectsite,followed byN Obondscissionandtherecombination,aftersurface diffu-sionandmigrationofNspeciesintodinitrogen(N2)[9,10].Whenall
theoxygendefectswererefilled,theNOreductionwasended.Both C3H6andC3H8pre-treatedreducedceriawereabletoconvert
con-siderablemoreNOintoN2(muchlongertimeinterval)ascompared
toCOandH2pre-reductions.Thepre-treatmentofC3H6andC3H8
resultedinadeepercatalystreductionandmoredepositedcarbon. Thesecarbondepositsactedasbufferedreductant:theoxidationof depositedcarbonbyactiveoxygenspeciesfromcerialattice recre-atedtheoxygendefectsitesthatcanbeagainusedforadditional NOconversion.C3H6pre-treatmentexhibitedalongerperiodof
NOreductiontoN2ascomparedtoC3H8pre-treatment:C3H6
pre-treatmentledtoapproximately3timesmoredepositedcarbonas comparedtoC3H8.
TheCOandH2pre-treatmentsresultedonlyinthereductionof
surfaceoxygenandhardlyanyornodepositedcarbon.Therefore, COandH2pre-treatmentscannotcompetewithahydrocarbon
pre-treatment.Depositedcarbon,actingasareductantbuffer,extended theperiodinwhichNOcanbereducedintoN2.C3H6willbe
pre-ferredoverC3H8duetoitshigherreactivityandincreasedtendency
toformcarbondeposits.
5. Conclusion
1)ThereductiondegreeofceriaobtainedbyC3H6andC3H8
reduc-tion,correspondedtoupto2.7hypotheticalreducedcerialayers. AscomparedtoH2 andCO,theobtainable reductiondegrees
forthesehydrocarbonswerearound3timeshigherat580◦C (Table2).Pre-treatmentbyC3H6duetoitshigherreactivitywill
bepreferredoverthatofC3H8.
2)Hydrocarbon pre-treatment led to carbon deposits on the reducedceriasurface.Notthedepositedcarbon,butthe deple-tionandavailabilityofsurfaceactiveoxygenspecieswerethe maincausesforthedeactivationofhydrocarboncracking/partial oxidation/dehydrogenation.These carbondepositswill, how-ever,actasareductantreservoir,leadingtoahighernumber ofNOconvertedmolecules(selectivere-oxidationofreduced ceria)intonitrogen[9].
3)Thedeeperdegree ofreduction of Zr–La dopedceriaduring reduction by hydrocarbons will be due to the oxidation of deposited (hydro)carbon intermediated by additional lattice oxygenonthereducedceriatoCO.ForH2andCOpre-treatment,
theapparentexistenceofH2,H2O,Ce3+andCe4+(orCO,CO2,
Ce3+andCe4+)equilibriumwilllimittheceriareductionofto
onlyonemonolayer.
Forpracticalapplicationofceria-basedcatalystsinDi-Air sys-tem,itmightbebeneficialtoaddpromoters(forexamplenoble metals)thatallowthesecatalyststoconverthydrocarbons intro-ducedbyhighfrequentfuelinjectionsatlowertemperatures.
Acknowledgement
The authors acknowledge financial support from the China ScholarshipCouncil(CSC).
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