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Plastic desformations at notches in welds of mild steel plates Part II: Notches in transverse welds

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.

ApriI 1970

SHIP STRUCTURES LABORATORY

DELFT UNIVERSITY OF TECHNOLOGY

PLASTIC DEFORMATIONS AT NOTCHES

IN WELDS OF MILD STEEL PLATES

Part II: NOTCHES IN TRANSVERSE WELDS

by ¡r.

J. J. W. NIBBERING

SSL 129a

Report

11W-doc. WG-2912-

-70

X-

i

(2)

Report

11W-doc. WG-2912-

-70

April 1970

SHIP STRUCTURES LABORATORY

DELFT UNIVERSITY OF TECHNOLOGY

PLASTIC DEFORMATIONS AT NOTCHES

IN WELDS OF MILD STEEL PLATES

Part II: NOTCHES IN TRANSVERSE WELDS

by

(3)

Introduction.

2

In mild steel structures the yield point of the welds is practically always appreciably higher than that of the steel. From this it is often concluded that the welds re 'stronger' than the rest of the

structure and consequently eventual fractures will show a preference for the latter.

This conclusion is especially when brittle fractures are concerned, a dangerous one; notch toughness and weld defects have more influ-ence on the fracture behaviour than yield point.

Apart from this, welds in plates loaded in the direction of the welds have to deform in the same way as the plate-material. Only when welds are loaded perpendicular to the weld direction, eventual plastic de-formations can start in the plate material before it does so in the welds.

There are reasons to suppose that the situation will not be much

different when defects and cracks are present in the welds. For notch-es in longitudinal welds this has been demonstrated earlier.

(S.S.L. report 129 - 11W doc, WC-2912-l-68),

In the present paper results of experiments with plates containing notches in transverse welds are given.

Notches in transverse welds.

Contrary to. the situation of notches in longitudinally loaded welds, notches in transverse welds are 'protected' from large deformations by a high yield point of the weld metal. This is explained in fig. 15.

-. P

Inpiate

E=G/E+Ep

Epptastic

;=

o- G'

strain

ít

inweld

o. D'0.

FIG. 15

(pLate) < G < G(weld)

It has been thought useful to set up an experiment for testing whether the hypothesis is universally true or not; the length of the notch

for instance might have an appreciable influence. The specimen is

shown in fig. 17. It contains 8 and 20 mm long notches in the plate, the H.A.Z. and the weld metal. Each notch is provided with two strain gauges, one 'bridging" the notch and the other being placed in the plastic zone near the notch's root.

The length of most gauges was 3 mm. One side of the specimen had been

sprayed with brittle lacquer in order to be able to make visual lilders lines and plastic zones. Fig. 22, 23 and 2Lt show the results of the strain gauge measurements. The thick drawn and dotted lines refer to the deformations in the weld metal or H.A.Z.; the thin lines to those

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of the plate material.

In all cases, local as well as 2xtensive yielding started first at the notches in the plate material and only at substantially higher loads

in the weld metal and I-I.A.Z.

The length of the notches did not seem to have much influence on the relative behaviour of plate and weld; only at high stresses (fig. 20,

o 31,50 kg/mm2) a difference could be observed.

net

The brittle lacquer patterns confirmed in a very illustrative way the strain gauge results. Another demonstration of the behaviour of a transversely welded specimen is shown in fig. 21, presenting a longit-udinal section of a test bar containing an X-weld. Originally weld and plate had the same thickness. From this test the effective yield point of the X-weld could be determined at 36 kg/mm2 (for a pure weld-test

bar it amounted to kg/mm2) for the plate

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Notch. F

(20x0,4mm)

ir

co u, C4 Q 265

hA

FIG.17

TEST PIECE WITH NOTCHES AND STRAIN GAUGES.

(T\

Length strain gauges 5 and 11 = 5mm.

Length rest of strain gauges = 3mm.

Notch. D

u, cs

o

Notch. C

(8x0,4 mm)

Gauge. 7

(20x0,4 mm)

Gauge. 5

Gauge. 8

'Gauge.6

Lfl

(]

(-Gauge. 10 D

Gauge. 4

Notch. E

(8x 0,4 mm)

fGauge. 9

C., to c'1

Notch. B

(8x0,4 mm

I 3auge3

Gauge.12

Gauge.11 co

Notch.A

'bauge.

Gauge.

2

i

(6)

FIG. 18a

Brittle Lacquer pattern at net 26,70 kg/mm2.

Io the plate extensive plastic deformation is present in the weld not any.

FIG.

Detail of fig. 18a

FIG. 18C

Detail

of weld of

fig. 18

; Only in the HAZ.

the brittle lacquer shows some tiny cracks.

FIG. 19

Situation

at the plate notches at

at a net stress of 25,80 kg/mm2

FIG. 20

Situation at the weld and HAZ. at

a net stress of 31,50 kg/mm2. The weld itself is hardly deformed plastically. As the larger notch the plastic deformation s more ext-ensive than at the smaller notch.

FIG. 21

Test piece with weld fracture

occurred in plate materiaL.

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3200

3000

2800

2600

2400

2200

2000

1800

I

1600 1400

1200

1000

800

E

600

o

400

b

200

o

cv (weld)=3600 kg/cm2

°v (plate) = 2730 kg/cm2

/

I

I-

-II

/

I-

-II

/

II

I,

/

/

/

Strain gauge. 2

I 1000 E

3000

,0

Strain gauge. 8

--I I I I

5000

7000

FIG. 22 COMPARISON BETWEEN NOTCHES

/

/

/

/

/

I

/

I

/

A AND D.

/

I

/

I

I

Strain gauge. 7

-j----

(broken:17000)

/

Notch. D

(ptate-materiat)

Gauge.

Gauge.8'

mm

9000

11000

13000

15000 Ji.

Gauge. 2-.

mm

Gauge. i

10000 ji. 41% deformation

strain gauges.

A0.O3mm (C.O.D.)

for

(8)

3200

3000

2800

2600

2400

2200

2000

1800

1600

1400 1200

1000

800

600

400

200

O

Gv (weld) = 3600

kg/cm2

c

(plate)

= 2730

kg/cm2

/

/

I

/

/

/

I I I I

2000

4000

E

/

/

I,.

/

/

I,

I,

Strain gauge. 6

FIG. 23

COMPARISON BETWEEN NOTCHES C

Strain gauge.5

(broken: 23000)

-Strain gauge.12

I I

I

I

il

I I I I I I I I

6000

8000

10000

12000

14000

16000

18000jJ.

AND F.

(3 mm)

(5mm)

0.4 mm

Notch. F

(plate-material)

Strain gauge.11

(broken: 18000)

Gauge. 12

Gauge. 11

10 0 00 JL

(5 iii

Gauge.5

(3mm)

Gauge. 6

Notch. C

(weldmaterial.

A

= 1% deformation

strain gauges.

0.05mm (C.O.D.) for

strain gauges S and 11

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Gv (weld) = 3600 kg/cm2

Gv (plate) = 2730 kg/cm2

3200

3000

2800

2600

2400

2200

2000

1800

1600

1400

1200

1000

800

600

400

200

/

I

/

/

I

/

/

I,

I,

Ii

I-II

F

Strain gauge. 4

Strain gauge. 3

(broken : 17000)

-- --

Strain gauge. 9

(broken: 10000)

.

Strain gauge10

Notch. E

(plate-material)

Gauge. 10

Gauge. 9

0.4 mm

Gauge. 4

Gauge. 3

-0.4 mm

10000)-I.

Notch. B

(H.A.Z.)

o I I ¡ I i I I I I I I I I I I

1000

3000

5000

7000

9000

11000

13000

15000

17000 )J.

E

FIG. 24

COMPARISON BETWEEN NOTCHES B AND E

A0

= 1 Io deformation

strain gauges

0.03 mm (C.O.D.) for

Cytaty

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