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The use of photogrammetry in improving quality of workpieces after an injection molding process

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POLIMERY 2018, 63, nr 2 141

Deformation (VectorXYZ) Stage 279 Deformation ( -axis)X 281.573 281.640 281.680 281.720 281.760 281.800 281.880 281.840 281.920 mm 281.573 281.640 281.680 281.720 281.760 281.800 281.880 281.840 281.920 mm 0.215 0.270 0.300 0.330 0.360 0.390 0.450 0.420 0.482 mm 0.363 0.400 0.420 0.440 0.460 0.480 0.520 0.500 0.554 mm Y X Z Y X Z Y X Z Y X Z

Deformation (VectorXYZ) Stage 279 Deformation ( -axis)X 280.730 281.850 281.925 282.000 282.075 282.150 282.300 282.225 282.422 mm 281.730 281.850 281.925 282.000 282.075 282.150 282.300 282.225 282.421 mm 0.659 0.750 0.825 0.900 0.975 1.050 1.178 mm 0.882 0.950 1.000 1.050 1.100 1.150 1.250 1.200 1.301 mm Y X Z Y X Z Y X Z Y X Z Fig. 10. Measurement reports deformations for 500 kN force

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142 POLIMERY 2018, 63, nr 2

Investigation of cooling process by thermovision A very important issue for geometrical shape of seats is proper selection of cooling parameters and cooling posi-tion. This part of research was made to investigate defor-mation of a seat due to different storing position during cooling. Cooling was performed in environment condi-tions. Four cooling positions were investigated. They all are shown on Fig. 12.

The research was aimed to find out which of the position causes the smallest deviation in cold state. Measurement results are shown on the Figs. 13–16. Each of them presents deviations on a view from the top and from the left side.

Basing on these results V free position was chosen for further analysis using thermography.

Temperature distribution with a seat just after opening the mold was shown on Fig. 17 and seat during cooling on Fig. 18. +1.5943 +1.1370 -0.8900 +1.1528 +1.7208 -0.9461 +0.1129 -0.9782 +0.2041 +0.0594 -0.6827 -0.4512 -1.3178 -0.2280 -1.5011 0 -100 -200 -300 -400 100 200 300 400 -800 -600 -400 -200 0 200 400 600 X Y Z +0.4478 -0.1055 +0.8627 +1.2169 -0.1111 +1.3335 -0.3753 -1.2414 -0.9113 +1.6519 +0.9779 -800 -600 -400 -200 0 200 400 600 -1000 -.01704 +0.0228 -0.1982 -0.6822 -0.2172 -0.2221 -1.7043 200 300 400 500 600 100 0 -100 -200 Z X Y 0.0 0.4 0.8 1.2 1.6 2.0 mm -0.4 -0.8 -1.2 -1.6 -2.0 +2.1253 +0.8591 +0.2274 +0.7740 +0.3794 +1.1373 -0.8970 +0.2495 -1.0025 +0.3702 +0.1530 -0.8903 -0.6138 -1.0077 +0.0327 -1.3497 0 -100 -200 -300 -400 100 200 300 400 -800 -600 -400 -200 0 200 400 600 X Y Z +0.4478 -0.1055 +0.8627 +1.2169 -0.1111 +1.3335 -0.2497 -0.9711 -0.7863 +1.8238 +1.1791 -800 -600 -400 -200 0 200 400 600 -1000 +0.0049 +0.0886 -0.1318 -0.5403 -0.2098 -0.2301 -1.5722 200 300 400 500 600 100 0 -100 -200 Z X Y 0.0 0.4 0.8 1.2 1.6 2.0 mm -0.4 -0.8 -1.2 -1.6 -2.0 +2.1253

Fig. 12. Positions of seats during cooling, from left: L blocked, V free, L free, V blocked

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