ContentslistsavailableatScienceDirect
International
Journal
of
Greenhouse
Gas
Control
jo u r n al hom e p a g e :w w w . e l s e v i e r . c o m / l o c a t e / i j g g c
Salt
precipitation
due
to
supercritical
gas
injection:
I.
Capillary-driven
flow
in
unimodal
sandstone
H.
Ott
a,∗,
S.M.
Roels
b,
K.
de
Kloe
aaShellGlobalSolutionsInternationalB.V.,KesslerPark1,2288GSRijswijk,TheNetherlands bDepartmentofGeotechnology,DelftUniversityofTechnology,2628CNDelft,TheNetherlands
a
r
t
i
c
l
e
i
n
f
o
Articlehistory: Received4October2014
Receivedinrevisedform5December2014 Accepted6January2015 Availableonlinexxx Keywords: CO2storage Dry-out Precipitation Counter-currentflow Micro-CTimaging Sandstone
a
b
s
t
r
a
c
t
Dryingandsaltprecipitationingeologicalformationscanhaveseriousconsequencesforupstream oper-ationsintermsofinjectivityandproductivity.HereweinvestigatetheconsequencesofsupercriticalCO2
injectioninsandstones.ThereportedfindingsaredirectlyrelevantforCO2sequestrationandacid–gas
injectionoperations,butmightalsobeofinteresttoabroadercommunitydealingwithdryingand capillaryphenomena.
ByinjectingdrysupercriticalCO2intobrine-saturatedsandstone,weinvestigatethedryingprocess
andtheassociatedprecipitationofsaltsinacapillary-pressure-dominatedflowregime.Precipitation patternswererecordedduringthedryingprocessbymeansofCTscanning.Theexperimentalresultsand numericalsimulationsshowthatunderacriticalflowratesaltprecipitateswithaninhomogeneousspatial distributionbecauseofbrineandsolutesbeingtransportedincounter-currentflowupstreamwhere salteventuallyprecipitates.Asubstantialimpairmentoftheabsolutepermeabilityhasbeenfound,but despitehighlocalsaltaccumulation,theeffectiveCO2permeabilityincreasedduringallexperiments.This
phenomenonisaresultoftheobservedmicroscopicprecipitationpatternandeventuallytheresulting K()relationship.
Thefindingsinthispaperarerelatedtounimodalsandstone.Inacompanionpaper(Ottetal.,2014) wepresentdataonthedistinctlydifferentconsequencesofsaltprecipitationindual-ormulti-porosity rocks.
©2015TheAuthors.PublishedbyElsevierLtd.ThisisanopenaccessarticleundertheCCBY-NC-ND license(http://creativecommons.org/licenses/by-nc-nd/4.0/).
1. Introduction
Dryingofporousmediaisanimportanttopicinmany indus-trialprocesses,insoilscienceandforupstreamoperationssuch asgasinjectionandproductionintoandfromgeological forma-tion.Dryingofsalineformationswillcauseprecipitation ofsalt initiallydissolvedinthebrine.Thiscannegativelyaffectthe perfor-manceofinjectionandproductionwellsandcanevenleadtowell clogging,whichisaseriousriskforsuchoperations.Inthispaper weconsiderlarge-scalegeologicalstorageofCO2,originatingfrom anthropogenicsourceslikefossil-fueledpowerplantsor contami-natedgasproduction,inordertoreduceCO2emissions.Deepsaline aquifersanddepletedoilandgasfieldsarepotentialsubsurface depositsforthatpurpose(IPCC,2005;BachuandGunter,2004).
∗ correspondingauthor.Tel.:+31704473043. E-mailaddress:Holger.Ott@Shell.com(H.Ott).
Ifdryorunder-saturated,supercritical(SC)CO2isinjectedinto water-bearinggeologicalformationslikesalineaquifers,wateris removedeitherbyviscousdisplacementoftheaqueousphaseor byevaporation/dissolutionofwaterinCO2andsubsequent advec-tionintheinjectedCO2-richphase.Bothmechanismsactinparallel, butwhileadvectionoftheaqueousphasedecreaseswith increas-ing CO2 saturation(diminished mobility), evaporationbecomes increasinglyimportantastheaqueousphasebecomesimmobile. Belowresidualwatersaturation,onlyevaporationtakesplaceand theformationdriesoutifnoadditionalsourceofwaterisavailable. Ifwaterevaporates,thesaltsoriginallypresentinthewaterareleft behind.Inhighlysalineformations,theamountofsaltthat poten-tiallyprecipitatesperunitvolumecanbequitesubstantial.The volumesdependonbrinesalinity,andthetransportofsolutesand waterinthereservoir.Sincefluidsaturationsandflowratesclose tothewellborecoveralargerangeasfunctionsofspaceandtime, therearenoeasyanswerstothequestionswhether,whereandhow saltprecipitatesandhowprecipitationaffectsinjectivity.The ques-tionsthatneedtobeaddressedareaboutthemechanismsofsolute http://dx.doi.org/10.1016/j.ijggc.2015.01.005
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transportonamacroscopicscalethatdeterminethemacroscopic distributionofsalt,andthesaltdistributiononaporescalethat determineshowthepermeabilityisaffectedasfunctionofporosity reduction.
Eventhoughsaltprecipitationinthevicinityofgasproduction wellsaregenerallyconsideredasissue,therearenotmany stud-iespublishedreferringtowelldata.Thefrequentlycitedpaperis thatofKleinitzetal.(2001).Probablyduetothelimitednumberof industrial-scaleCO2sequestrationprojects,therearenowelldata availablereferringtosaltprecipitationduringCO2injection.
Thelackofwellstudiesrendersaproperproblemstatement difficultandwerelyonnumericalsimulationsandanalytical mod-elsthatareavailableinliterature.Here,weonlyaimtohighlight afewkeystudiesonprecipitationduetoCO2 injectionrelating totheproblemdiscussedinthispaper.Inaseriesofpublications, Pruessetal.presentednumericalsimulationsofCO2injectionin salineaquifers,investigatingthefundamentalaspectsofformation dry-outandsaltprecipitation(PruessandGarcía,2002;Pruessand Müller,2009).Thesimulationswereperformedwithasingle injec-tionwellinidealized1Dand2Dradialgeometries.Theauthors observedthatprecipitationoccursonlyinanarrowdry-outzone confinedtoafewmetersaroundtheinjectionwell.Thesolidsalt saturationin thiszone hasbeenfoundtobeconstant indepen-dentoftheinjectionrate.2Dradialsimulationswerecarriedout toexploregravity effects. Incontrast tothe1D-radialscenario, gravityin combination withcapillary-driven flow lead tomore heterogeneousprecipitation,withamaximumobservedsolid-salt saturationofmorethan20%.
Giorgisetal.(2007)performedfield-scalesimulationinradial geometry. The authors found that the amount of precipitate dependsonbrinemobilityandcanbehighifthereisa capillary-gradientdrivenbrineflowinthedirectionofthewellbore.The authorshavefurthershownthattheinjectionrateisanimportant factorincontrollingprecipitationprocessandinavoidingor allow-ingcompletecloggingoftheformation.Intheirsimulations,solid saltsaturationsoflocallymorethan60%havebeenreached.
However,field-scalesimulationsrequireinputonflowphysics andthermodynamicssuchastheK()relationshipandthemass transferratesbetweenthefluidphases.Aswewillshowinthis paperandinOttetal.(2014),theseparametersareofmicroscopic originandneedtobedeterminedbylaboratoryexperiments.The qualityoftheinputiscriticalfor reliablesimulationsasseveral studiessuggestthata modestchangeinporosity mightleadto a seriousreduction in permeability. Therespectiveliterature is diverseinmechanismsandtherearenotmanystudiesdealingwith fluid-transportinducedporositychanges. Thediscussed mecha-nismsrangefromtheporosityvariationduetolithology/rocktype (Papeetal.,1999;EhrenbergandNadeau,2005)viamechanical compaction(Wyble,1958;Schutjensetal.,2004)tosilica disso-lution and precipitation in geothermalsystems in single-phase flow(Xuetal.,2004b)todryingprocesses,i.e.intwo-phaseflow asdiscussed inthe presentpaper. Evenifusually described by power laws, it cannot be expected that the K() relationships resultingfromdifferentmechanismsarecomparable–i.e. process-independent–andgenerallyapplicable.
Thereareonlyafewstudiesonflow-throughdryingavailable, which are relevant for CO2 storage.Zuluaga et al. investigated vaporizationandsaltprecipitationinsandpacksand sandstone forgasproductionwells (Zuluaga andMonsalve,2001; Zuluaga etal., 2001).AttheGHGT-10 in Amsterdam2010, two experi-mental studies ondry CO2 injectionhave been presented. The experimentshavebeenperformedinsandstoneinrealisticstorage conditionsaddressingcapillary-drivensolutetransport,the condi-tionofcountercurrentflow(Ottetal.,2011b),andapermeability porosityrelationship(Baccietal.,2011).Recently,Peyssonaetal. (2014)andAndreetal.(2014)investigatedthedryingprocessby
nitrogeninjectioninsandstone.Thedatahavebeenusedto bench-markanumericalsimulationtoolforfield-scalemodelingofCO2 injection.Ottetal.(2011b)pointedoutthatmodelingof vaporiza-tionbyanequilibriumapproachisnotsufficienttodescribecore floodexperiments.Roelsetal.(2014)performedcoreflood exper-imentsandsucceededinthedescriptionofthesaturationprofiles byakineticapproach.
Inthispaperweshowresultsofcore-floodexperimentsthat werepresentedattheSCAconferenceinHalifaxandattheGHGT10 inAmsterdamin2010(Ottetal.,2010,2011b).Theexperiments wereperformedtoinvestigatethedryingprocessandtheimpact ofsaltprecipitationonflow,i.e.thesaltdistributionandtheK() relationship.Forthis weinjecteddry SCCO2 in brine-saturated siliciclasticsandstone.Theexperimentswerecarriedoutatflow ratesrealisticfornear-well-boreflowandatrealistic thermody-namicconditions.Duringinjection,spatialandtimeevolutionof saturationchangesweremonitoredbymeansofmicrocomputed tomography(CT).Theresultsinthispaperarebasedona num-berofexperimentsshowingprecipitationprofileswithdifferent degreesofheterogeneityonamacroscopicscale.For quantifica-tionwediscusstwooftheseexperimentsshowingthelargestand thesmallestspatialvariationofsaltsaturationafterdry-out.We refertothecasesastheheterogeneousandthehomogeneouscase, respectively.Weexplainthemechanismsthatleadtotheobserved heterogeneousdistributionoftheprecipitatebymeansof numer-icalsimulations.
Inadditiontothesaturationprofiles,changesinabsolute per-meabilityandeffectiveCO2 permeabilityweremonitored.From thisdata,weextractthepermeability/porosityrelationship(K()). Weexplaintheobservedmildpermeabilityreductionbythe micro-scopicdistributionofthesaltwithrespecttotheobservedCO2flow channels.Furthermore,wediscusstheresultsintermsof precipi-tationinsingle-phaseandtwo-phaseflowsituations.
2. Materialsandmethods
Theexperimentswerecarriedoutinacorefloodsetupdesigned forfloodingwithvolatileandreactivefluidsassketchedinFig.1.A detaileddescriptionoftheunitcanbefoundelsewhere(Ottetal., 2012).Inthefollowing,onlyabriefdescriptionoftheelementswill begiventhatareofrelevancefortheexperimentsherepresented. Theflow experiments were performedin verticalgeometry, withfluidsbeinginjectedfromtoptobottom.Thesampleswere embeddedinpolycarbonateandplacedinacarbon-fiberbasedcore holder–botharematerialswithlowX-rayattenuationcoefficients. ThecoreholderisplacedinaCTscannerforinsitu3Dimaging oftherock-fluidsystem.CTimagingallowstodeterminefluid sat-urationsandchangesoftherockmatrixduetosaltprecipitation. Theunitisequippedwithtwofeedsectionsforliquidsand lique-fiedgasinjection.TheCO2feedpumpwasheldat3◦Cduringthe experiments–liquidCO2wasinjectedandheatedto experimen-taltemperatureandtotherespectiveSCstateintheinjectionlines. Thedensitydifferencehasbeentakenintoaccountfortheindicated flowrates.Fromflowratesandthedifferentialpressure measure-ment(P),theabsolute(K)andeffective permeability(K×krel) werederivedonline.
TheexperimentswereperformedonBereasandstonewithan averagepermeabilityof 500mDand 22%porosity. Thesamples weredrilledfromthesame blockandwere smallin cross sec-tionandvolume(1cmøand5cmlength)toobtainrepresentative flowratesandtoreducetheexperimentaltimetocomplete dry-out.ThemineralogyofBereaisdominatedbyquartzwithsome K-feldspar,kaolinite,andminoramountsofotherclaymineralsas determinedbyeSEM/EDX.Therocksampleswerepre-saturated withNaCl-basedhigh-salinitybrine:20wt%NaCland2wt%CsCl.
Fig.1. Schematicoftheexperimentalsetup.MoredetailsareprovidedinOttetal. (2012).
TheCsClwasaddedasacontrastagentasitsX-rayabsorption coef-ficientishigh,leadingtoahighX-rayabsorptioncontrastinCT betweentheaqueousandtheCO2-richphase.Theinjected CO2 wasofhighpurityandessentiallydry(stronglyunder-saturated withrespecttowater),notleastbecauseofthestrongdifference betweenwatersaturationlimitsatconditionsinthelq.-CO2 cylin-derandatexperimentalconditionof100barpressureand45◦C temperature.
We observe the spatial distribution of the precipitated-salt phasebymeansofCTimaging.Computertomographyisbased onX-rayabsorptiondeterminedbymaterial-specificlinear atten-uation coefficients (), which are directly represented as gray valuesofthevoxelsinthereconstructedimage(Wellingtonand Vinegar,1987;VinegarandWellington,1987).Forsaturation cal-culationswemadeuseoftabulatedmass-absorptioncoefficients /(Hubbell,1969),fluiddensities(PruessandSpycher,2007; SpanandWagner,1996),andthedensityofthesolid-saltphase (Lide,2003)./fortheinjectedandproducedfluidsandtheir con-stituentsareshowninFig.2andphasedensitiesarelistedinTable1. Becauseofthesensitivityofsaturationcalculationstothe X-ray-contrastagent,wemeasuredrelativeabsorptioncoefficientsofCsCl solutionsasafunctionofCsClconcentration.Thecurveisshown inthelowerpanelofFig.2;at2wt%CsCl, themass-absorption coefficientisabout1.6timeslargerthanthatofpurewater.The CsClcalibrationcurve wasalsousedtodeterminetheeffective photonenergyoftheCTphotonsource(heff=63keV)inorder toderivethemassabsorptioncoefficientsusedforthesaturation
Fig.2. Top:X-raymass-absorptioncoefficientsoftherelevantfluidsandsaltsas functionofphotonenergy.Theverticallineindicatesthecalibratedeffectivephoton energythathasbeenusedtocalculatethesaltsaturationbyEq.(2).Bottom:relative absorptioncoefficientsofthebrinephaseasfunctionofCsClconcentration.Thedata hasbeenusedtodeterminetheeffectivephotonenergyh=63keV.
calculations.Thederivedeffectivemassabsorptioncoefficientsare listedinTable1.
DuetothehighersolubilitylimitofCsCl,weexpectthatsalt pre-cipitatesinaratiodifferentfromtheinitialratiomNaCl/mCsCl=10, becauseCsClmightstaylongerinsolutionandmightbe prefer-entiallyremovedbythedisplacementprocess.ToestimateCsCl depletion,weperformedsimulations(notshown)withthe exper-imental brine composition.The simulations wereperformedas outlinedinSection4,butusingToughReact(Xuetal.,2004a)as simulation tool. NaCl and CsCl precipitations were handled in equilibriumusingtheToughReactdatabaseforNaClandthe CsCl-solubilitydatareportedinLide(2003).Thesimulationsresultin mNaCl/mCsCl=12.3and arespectively correctedscalingfactorfor saturationconversionaccordingtoEq.(2).
3. Longitudinalprecipitationprofile
Foreachexperimentadryandcleanrocksamplewasmounted into the core holder and subsequently pressurized and heated under N2 flow to 45(±1)◦C/100bar (downstream side), corre-spondingtothethermodynamicconditionsofasalineaquiferat adepthofabout1000m.Toquantitativelydeterminesaturations, referencescansat100%CO2saturationand100%brinesaturation wererecorded.Forthatpurpose,nitrogenwasdisplacedbySCCO2 (miscibledisplacement)until100%CO2 saturationwasreached, ascheckedbythedensityoftheproducedfluid.Subsequently,the corewasslowlydepressurizedandevacuatedtoallowbrine satura-tionwithouttrappingCO2.Thecorewasthensaturatedwithbrine andsubsequentlypressurized.Allthereferencescansweretaken atexperimentaltemperatureandpressure.Duringtheexperiment, drySCCO2wasinjectedataconstantrateintothebrine-saturated core.Theinjectionrateatexperimentalconditionwas2.2ml/min
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Densitiesat100barand45◦Candmass-attenuationcoefficientsforconvertingsaturationprofilesaccordingtoEq.(2);*=dry,**=watersaturated,†=with,and††=without CsCl,‡=inthepresenceofCO2‡‡=beforeCO2-breakthrough.§:thedeviationfromtheliteraturevaluecanbeexplainedbya≈2Klowertemperatureintheexternaldensity meter. CO2(kg/m 3) brine(kg/m3) salt(kg/m3) Measured 585**→565*, 1140†,‡‡(±2) – Literature 499*,517*,** 1140††,1172††,‡ 2170(NaCl),3988(CsCl), (SpycherandPruess,2005) (SpycherandPruess,2005) (Lide,2003)
2264(mNaCl/mCsCl=10)
Usedforsaturationconversion 500 1140 2247(mNaCl/mCsCl=12.3)
(/)CO2(cm
2/g) (/)
brine(cm2/g) (/)salt(cm2/g)
0.85(mNaCl/mCsCl=10)
Usedforsaturationconversion 0.185 0.33 0.75(mNaCl/mCsCl=12.3)
(later4.4ml/min)correspondingtorealisticnear-well-bore flow rates.Duringthefirst40minbrineandCO2wereproducedand,in thefollowingperiod,onlyaCO2-richphasewithnofurtherbrine production.Atthatpoint,substantialdryingbyevaporationstarted, withadifferentialfluidpressureofabout600mbar,decreasingto alowerfinalvalueof460mbarafterabout8.5hofCO2floodingas laterdiscussedinFig.8.
Fig.3 showsthe integrated CT-response profilesalong the flowdirectionatdifferentexperimentaltimesteps.Theprofiles arealreadyconvertedtosaturationsbyeliminatingtherockmatrix. TheCO2saturationisrepresentedwithascalerangingfrom100% brinesaturation(SCO2=0)to100%CO2saturation(SCO2=1).The
saturationshavebeencalculatedfromintegratedCTprofilesI(t)by: SCO2 =
Ibrine−I(t) Ibrine−ICO2
(1)
whereas Ibrine and ICO2 represent thedensity profiles of the
referencescansat100%brineand100% CO2 saturation, respec-tively.ThefirstCTscanwasstartedafter0.4hofCO2flooding.The
Fig.3.CTdatarecordedduringtheexperiment.Top:Timeseriesofnormalized differenceimagesprojectedontotheverticalsampleaxisinflowdirection.The profilesrepresentchangesofathree-phasesystem:brine/CO2/salt.Thesaturation scalesontheleftandrightcorrespondtotherespectivetwo-phasesystematthe beginningoftheexperimentandattheend:CO2/brineandCO2/salt,respectively.
saturationprofileisflat,withanaverageCO2saturationofabout0.5 (bluesymbols).Thedisplacementwasstilladvection-dominated. Saltprecipitationdue toevaporationcanbeignored andsothe systemwasinatwo-phaseregime(CO2-brine),forwhichSCO2isa
goodscale.
SubsequentlytheX-rayabsorptiondecreaseswithtime,inline withanincreaseinCO2 saturation.Ifsaltdidnotprecipitate,flat densityprofileswouldbeexpected,determinedbytheadvection andevaporationofthebrinephase.However,whilethelightest componentinthisexperiment(CO2)wasinjected,adipoccurred atapositionofabout2.5mm,correspondingtoadensityincrease– saltprecipitates!Thedipgrewforabout9.5h.After10h(red sym-bols)theshapeoftheprofile,includingallfeatures,didnotchange furtherforanother6hofCO2flooding.Thisisaclearindication thatthesampleisdry–nowaterevaporatesandnosaltis precip-itatinganymore.Weassumethatatthatpointintime,therock samplecontainedsolidsaltandCO2,whichagainisatwo-phase system.ThisallowstheCTresponsefortheredprofile(drystate) toberescaledtosolidsaltsaturationby:
Ssalt=(1−SCO2)·
brine−CO2
salt−CO2
, (2)
where the s denote the respective attenuation coefficients, derived from the mass-attenuation coefficients (/) and the respectivephasedensities,listedinTable1,by=(/).
The mean value of solid-salt saturation was determined as 4.1(±0.2)%.1However,locallythesaturationisashighas18%.The
meanvalueof4.1%correspondstoevaporationof41(±2)%ofthe totalwater−theimmobilewaterfraction.Fromthis,theaverage degreeof water saturationin theproduced CO2 hasbeen esti-matedtobeabout35(±2)%usingthesaturationlimitofwaterin CO2(≈0.00145wt.%,(PruessandSpycher,2007;SpanandWagner, 1996)),theinjectionrateandtheexperimentaltimetodry-out. Fromthisweestimatethelengthscaleoftheevaporationzoneto beintheorderof0.3–1m,whichevidentlyiscontrolledby evapo-rationkineticsandtheflowrateoftheCO2-richphase.Anumerical estimationofthelengthoftheevaporationzonewillbegivenin Section5.
Theobservedsaltaccumulation,whichislocallymuchhigher thanthesaltoriginallypresentinthebrineinthesamerespective volume,isexplainedbyacapillary-drivencounter-currentflow, asdiscussedfurtherinthenextsection.However,afterdoubling theflowrateto4.4ml/min,ahomogeneousprecipitationpattern hasbeenobserved.Bothprecipitationpatternsareshowninthe lowerpanelofFig.3.Anexplanationofthiseffectwillbegivenby
1Thesaturationdeterminationismainlysensitivetotheuncertaintyinthedopant concentration,whichmightbeaffectedbydepletionasdiscussedinSection2.The givenerrorsresultformtheestimatederroroftheNaCl/CsClratioof(12.3)±1.
numericalsimulationsinthenextsection.Thereitturnsoutthat thereisacriticalflowrateabovewhichsaltprecipitates homoge-neously.Itneedstobementioned,thatwedidnotobserveawell definedcriticalflowrate,whichis–aswebelieve–aresultofthe (relativelysmall)sampletosamplevariationofcapillary proper-ties.Whatwecanstateatthispointisthatthecriticalvelocityfor thegivenrocktypeandthermodynamicconditionisintherange oftheflowratesreportedhere.
4. Numericalmodelingofthelongitudinalprofile
Foranunderstandingofthefundamentalmechanismbehind theobservedprecipitationpatterns,weperformednumerical sim-ulations with TOUGH2 (Pruess and Spycher, 2007), which is a multiphase/multi-componentreservoirsimulator.Incombination withthefluidproperty moduleECO2Nthatdescribesthe ther-modynamicsofH2O/NaCl/CO2systems,TOUGH2hasbeenusedto modelCO2injectioninsalineaquifers(PruessandSpycher,2007). Thepresent experimentsweremodeledin asimple vertical1D geometryusingtheexperimentaldimensions.Thefirstgridblock wasassignedastheinjectionpointataconstantCO2-injectionrate. Theconstantpressureboundaryconditionwasrealizedbysetting thevolumefactorofthelastgridblocktoinfinite.Therock-fluid propertiesK,krelandpCwerederivedfromexperimentsperformed onthesamerocktypewiththesamefluidconfiguration(Perrinand Benson,2010;Bergetal.,2013).2
Theupperpanelof Fig.4shows longitudinalCO2-saturation profilesprofile(inthedirectionofinjection)simulatedwithaCO2 -injectionrateof3×10−5kg/sforseveraltimesteps(blacklines). Atthegiveninjectionrate,theshockfrontpassesthecorewithin seconds,followedbyacontinuoussaturationchangeafter break-through.Afterabout0.3h,adipintheCO2saturationclosetothe injectionpointoccurs.Thisisattributedtoasaturationchangedue tosaltprecipitationasdisplayedinthelowerpanel.With advanc-ingtime,aprecipitationfrontslowlymovesfromtheinjectionpoint downstream,accumulatingsaltonitsway.After3.3hofCO2 flood-ing,thesolid-saltsaturationexceeds0.9andthesimulationstops; inthenexttimestepthesaltsaturationwouldreach1. Permeabil-itychangesarenottakenintoaccount,butablockageofporespace willobviouslyleadtoclogging.Atthatpointmoresaltis precipi-tatedthanwasoriginallypresentintherespectivebrinevolume, whichrequirestransportofsaltintheupstreamdirectiontothe pointofdry-out,asalsoobservedexperimentally.
InthesamepanelsinFig.4,simulationsathigherandlower injectionratesaredisplayedintheirrespectivefinalstatesafter dry-out.Athigherinjectionratesthelocationofprecipitationshifts awayfromtheinjectionpointtowardalargersaturationgradient (asaresultofthecapillaryendeffect).Apparently,iftheviscose forceincreases,astrongersaturationgradientisneededtoreach theconditionthatleadstolocalprecipitation.Atlowerflowrates, backflowseemstobeevenstronger,withthesaltprecipitating directlyattheinletwiththetimetillcloggingbeinglonger.
Moreinsightisprovidedbythefluidtransportasdisplayedin Fig.5.Theeffectivewaterfluxesinindividualcellsatthepointof localprecipitation(closedsymbols)andattheoutlet(open sym-bols)are plottedagainst time. Thestreams aresplitinto water fluxintheCO2-richphase(bluecircles)andintheaqueousphase
2Experimentalcapillary pressure (p
C(SW)) andrelativepermeability satura-tionfunctions(kr(SW))wereapproximatedbythevanGenuchtenmodels(van Genuchten,1980)availableinTOUGH2.Weperformedthesimulationsusingthe followingparameterset:=0.48,Slr=0.079,Sls=1,1/P0=3.5×10−4andPmax=109 forpC(SW)and=0.7,Slr=0.15, Sls=1andSgr=10−3)forkr(SW). Furthermore, K=500mD,Pin=100bar,T=45◦C(isothermal)andXNaCl=0.24(initialbrinesalinity inwt%)wereused.
Fig. 4. TOUGH2 simulations of core-flood experiments. Upper panel: CO2 -saturationprofilesduringCO2injectionintoabrine-saturatedrocksampleatarate of3×10−5kg/sandatdifferenttimesteps(linesandfilledsquares).Alsoshown arethefinalstatesofsimulationsathigherinjectionratesasindicatedinthe fig-ure(opensymbols).Themiddleandlowerpanelsshowtherespectivebrineand solid-saltsaturationprofiles.
(blacksquares).Theredlinemarksthetotalwaterfluxattheoutlet. ThewaterfluxintheCO2-richphaseisdeterminedbythewater content andthe flow rate.It stays constant over a longperiod oftime,accordingtothesaturationlimit.Thewatertransportin theaqueousphaseisverystrongduringthefirstfewsecondsbut
Fig.5.H2Ofluxesinselectedgridblocks(gb)asafunctionoftime.Squaresrepresent theH2OfluxintheaqueousphaseandcirclesrepresenttheH2OfluxintheCO2-rich phaseduetoevaporationandsubsequentadvection.Notethattheaqueousphase changestheflowdirectionasindicatedbythearrows.(Forinterpretationofthe referencestocolorintext,thereaderisreferredtothewebversionofthearticle.)
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declinesrapidlyaccordingtothemobilityratioofthefluidphases. Theaqueousphasebecomesimmobileandthewatertransportis determinedbyevaporationandsubsequentadvectionintheCO2 -richphase.Afteracertaintime,capillarypressuredominatesthe aqueous-phasetransport,leadingtoacapillary-drivenbackflow intothezoneofevaporation–countercurrenttotheinjectedCO2. Backflow,however,allowslocalaccumulationofsaltbeyondthe brine’soriginallocalsaltcontent.Thepointatwhichthemajorpart ofthesaltprecipitatesisthepointatwhichthe‘evaporationfront’ nolongermoves.Here,thenegativewaterfluxinthebrinephase compensatesforthepositivewaterfluxintheCO2-richphase(see Fig.5)andwecanformulateaconditionforlocalprecipitationto occurif:
qSC·SC·XH2O,SC=qaq·aq·XH2O,aq, (3)
whereqSCandqaqarethevolumetricfluxesoftheCO2-richphase andtheaqueousphase,SCandaq arethephasedensities,and XH2O,SCandXH2O,aqarethemassfractionsofwaterinbothphases,
respectively.
Thesimulationsdemonstrateandexplaintheeffectobserved in the experiment. However, there are substantial differences betweenexperimentsandsimulationsrelatedtosaturation gradi-ents.Inthesimulation,thegradientisdominatedbythecapillary end-effectandisthereforeageometricalproperty.Inthe experi-ment,however,theendeffectissuppressed(asobservedintheCT profiles)bycapillarybackflow,i.e.capillaryredistribution;in con-trasttothesimulation,waterevaporatesovertheentirecorelength and,hence,theinducedbackflowequalizesthebrinesaturation, suppressingtheendeffect.Thisisaresultofevaporationkinetics, whichisnotaccountedforinthesimulationswithTOUGH2(orin anyothersimulatorwhichdoesnottakeevaporationkineticsinto account).Hencethesaturationgradientthatleadstolocal precip-itationisnotquantitativelymodeled.Second,thereisonlyafinite brinevolumeintheexperiment,duetothefinitesamplesize.This leadspotentiallytoanunderestimationofsaltsaturationasaresult ofdepletioneffectsinexperimentswithafinitevolume,whichcan beshownbysimulationswithafinitesamplevolumes(datanot shownhere).
Thecriticalflowrate,abovewhichahomogeneousprecipitation patternisobservedintheexperiment(i.e.atwhichtheadvective fluxpreventscapillary-drivenbackflow),isequivalenttotheratein thesimulationsatwhichtheprecipitationpeakmovesawayform theinlettothenextpointwithahighersaturationgradientwerethe downstreamfluxofwaterinCO2isagaincompensatedby counter-currentflowoftheaqueousphase.Suchashiftisnotobservedfor theflatsaturationprofilesintheexperiments,sincetheconstant saturationgradientcannotcounteracttheadvectiveforceatflow ratesabovethecritical.Aflatsaturationprofileisexpectedinthe field.However,inradialflowgeometry,wheretheadvectiveforce decreaseswithdistance,theconditionoflocalprecipitationcanbe reachedatacertaindistanceevenwithaflowrateabovethecritical closetotheinjectionpoint.
5. Thezoneofattraction:kineticmodel
InthesimulationspresentedsofartheproducedCO2wasfully water-saturatedasresultoftheequilibriumapproachofthe evap-orationmodel.However, fromtheexperimentsin Section3 we determined theaverage water saturation of the produced CO2 streamtobeabout35%ofthesolubilitylimitfortherespective experimentalconditions.Thereasonforthepartialsaturationis thefinitecontactareabetweentheinjectedCO2streamandthe brine in therock and the finite evaporationrate,which is not takenintoaccount(overestimated)intheequilibriummodel.On thebasisoftheaveragewatercontentoftheproducedCO2,we
Fig.6.Zoneofpotentialattraction.Upperpanel:WatersaturationintheCO2-rich phaseasfunctionofdistancefromtheinjectionpoint.Theprofilesfordifferent injectionratesareshownsimulatedinalinearflowgeometry.Lowerpanel:The zoneofattractionasafunctionofinjectionrate.Thefilledsymbolsareobtained fromexperiments.
estimatedthezoneinwhichevaporationtakesplacetobeinthe orderof0.3–1minlineargeometry–inanycaselongerthanthe experimentallengthscale.Inthiszone,thewatersaturation gradi-ent(dSW/dx)ismodifiedfromthegradientexpectedfromviscous displacementonlyandcapillary-drivenbackflowcanoccur.The evaporationzoneisthereforethezoneoverwhichcountercurrent solutetransportcanpotentiallyoccur–wethereforecallitzoneof attraction.
Inthis sectionwepresentan estimationofthezone dimen-sion in linear geometry by numerical simulations. We use a kinetic approach as reported byRoels et al. (2014) and model thezoneofattractionfor differentinjectionratesbetween0.01 and 100ml/min/cm2 (2×10−6 and 0.1m/s). We use rock-fluid parameters–relativepermeabilityandcapillarypressure satura-tionfunctions–obtainedforCO2-brinedisplacementinthesame rocktype(Bereasandstone:Ottetal.,2011a;Bergetal.,2013),for thesamefluidcombinationandthermodynamiccondition.
We model evaporation and flow only and we do not take thefeedbackofprecipitationonpermeabilityandcapillarityinto account.Wedeterminetheoverallevaporationrate–A×revap,with AbeingtheCO2-brinecontactareaandrevaptheevaporationrate –bymatchingtheaveragewaterconcentrationintheproduced CO2streamtotheexperimentallyobtainedvalueattherespective distance.Subsequently,simulationswereperformedwith experi-mentalinputdataonasemi-infinitesimulationdomain.Fromthe simulationdatawedeterminedthedistance,levap,overwhich evap-orationtakesplace–i.e.thedistancethatisneededtoreachwater saturationlimitinCO2undertherespectiveconditions.
Fig.6showsthewatersaturationprofilesintheCO2streamfor differentinjectionrates.Eachsimulationshowsthetypicalincrease ofthewatersaturationintheCO2phase(XH2O,SC)withdistance
Fig.7. CTdatarecordedwithpseudopore-scaleresolutionduringCO2flooding.Toprow:cross-sectionaldifferenceimagesshowingthesolidsaltsaturationintheregion oflocalprecipitationbetween0and0.5cmfromtheinlet(imagecatmaximumsaltsaturation).Lowerimage:3Drepresentationofthesaltdistributionat0.25cmfromthe inlet(orange-red).TheinitialCO2percolationpattern(after0.4h)isaddedattherightfrontcornerofthe3Dvolume.
Thedatashowanincreasingextendofthezoneofattractionwith increasinginjectionrate.Thelowerpanelshowsthederivedlevap asafunctionofCO2injectionrate.Theexperimentallyestimated dataareincludedin theplot.Forthedefinedrange ofinjection rates,evaporationzonesintheorderoflevap=3×10−3toabove10m werefoundwithalineardependenceontheinjectionrate.Forthe conditionsatwhichtheexperimentswerecarriedout,thezoneof attractionhasbeensimulatedtobe0.4m.
The presented kineticsimulations give valuable information aboutthesizeofthezoneaffectedbysalt precipitationandthe distancesoverwhichsolutescanbetransportedcountercurrentin directionoftheinjector.Thisservedthereservoirengineerasinput fore.g.griddingofreservoirmodelsaroundgasinjectorsand pro-ducers.Thesaltvolumethatpotentiallycanbetransportedtothe pointofdry-outcanbeestimatedfromtheimmobilebrinefraction intherespectivelyaffectedvolume.
6. Effectsonpermeability:K()relationship
Up to this point we have discussed the longitudinal solute transport and theresulting precipitationprofiles. However,the importantquestionisrelatedtotheeffectofprecipitation–i.e. porosityreduction–onpermeabilityandeventuallyoninjectivity. WhileporosityreductionismeasuredbyCT,changesof perme-abilityarereflectedinthepressuredropP.
TheupperpanelofFig.8showsthepressuredropoverthecore lengthduringflooding(blackline).Pessentiallydecreases dur-ingtheexperiment.Theonsetofcapillarybackflowisvisibleasa smalldip,withasubsequentPincreaseduetosubstantiallocal precipitation.Butdespitethisporosityreduction,theeffective per-meabilityoftheCO2-richphaseincreasedduringtheexperiment, whichmeansthatrelativepermeabilityeffectscompensateforthe absolutepermeability (K)reduction. A Pcurve ofa compara-bleexperimentthatshowedahomogeneousprecipitationpattern withaboutthesameaverageporosityreductionisshowninthe sameplot(redline).Theexperimentwasterminatedafterabout 7handshowsasmallerfinalreductionofKasintheheterogeneous case.Fromthefinalporosityprofilesofbothexperimentsasshown inFig.3andtherespectivepressuredrop,wedetermineaK()
relationshipforthedrystatebyusingthecorrelationproposedby VermaandPruess(1988):
K−KC K0−KC =
−C 1−C , (4)withKCbeingthelowestvaluetowhichKcanbereducedby pre-cipitation.WhileKC isarobustoutcome,theexponent andthe criticalporosityCarenotuniquelydefinedbythedatasetalone. However,thetwoextremes,C=0andC=0.8,givesimilarresults
Fig.8.Top:PressuredropPoverthecoreduringCO2injection.Twocasesare shown:(1)thelocalprecipitationcaseasdiscussedinthetext(blackline),and (2)Precordedduringhomogeneousprecipitationforcomparison(redline).The opensymbolsrepresentthedevelopmentofthelocalprecipitate(saltsaturationin arbitraryunits)inFig.3.Bottom:K()relationshipsdescribingtheexperimental observations.
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Fig.9. Schematicviewonthedry-outandprecipitationprocess.(a)Retractionofthebrinephase(menisci)duetoevaporationleadingtoanincreaseofCO2relative permeability.(b)Theprecipitateisessentiallylocatedinthevolumeformerlyoccupiedbythebrinephase.
(withtheexponentfittedtothedata)asshowninthelowerpanel ofFig.8 suchthateitherresultcanbeusedforapractical pur-poseintherelevantporosityrange=/0=1to0.8.Aswewill arguebelow,themaximumsaltsaturationisequaltotheresidual brinesaturation(Ssalt,max=SW,res)andthereforeC=1−SW,res=0.8. Withthisweareabletodeterminetheremainingfitting parame-ter ,resultingintheparameterset:KC/K0=3.5×10−3,C=0.8and =10.1.
KCislikelytobearesultoftheobservedprecipitationpatternas showninFig.7a–e.TheimagesshowsCTcrosssections(toprow) anda3DimageofthedataalreadypresentedinFig.3andwere recordedwith24m voxelsize (pseudopore-scale resolution), whichisacompromisebetweenspatialresolutionandaproper fieldofviewwithanimprovedtimeresolution(shortertotal scan-ningtime).Theimagesrangefromclosetotheinlet(a)toabout 0.5cmintothesample(e)andshowthesolid-saltcontributionof thedrysample.Conspicuously,thesaltprecipitatesinspotson dif-ferentlengthscales,rangingfromamm-scaletoasub-mmoreven amicrometer-scale.A3Drepresentationofthesolidsalt distribu-tionisshowninthelowerpartofFig.7inorange,whiletheearly CO2 percolationpatternisgiven intherightfrontcornerofthe 3Dgraphinblue.Bothpatternsoccupycomplementaryspaceand overlapbylessthan5%ofthecommoncrosssection.Thisindicates thatsaltprecipitatesinthevicinityoftheinitiallyCO2occupied volume,leavingtheinitialCO2-pathwaysessentiallyopen.
Thedatapresentedsofartogetherwithacoupleofsimple argu-mentsallowustoconstructamindmodel–illustratedinFig.9– thatsupportsandsummarizesthefindingsofthiswork:
1.Viscousbrinedisplacementandwaterevaporationactin par-allel,butwerefoundtobedominantondifferenttimescales. Whileresidualbrinesaturationisusuallyreachedafter injec-tionofafewporevolumes,completedry-outwasreachedafter hundredsofporevolumesofinjectedCO2.Thereisessentially noviscousbrinedisplacementduringdry-out.
2.Thestructureoftheresiduallytrappedbrinephaseisdetermined bycapillaryforces.
3.Afterreachingthesolubilitylimit,saltprecipitatesinthebrine phase,andhenceinthevolumeoccupiedbytheresidualbrine, SW,res.
4.Thebrine-saturatedvolumeretractsduringevaporation,leaving theprecipitatedsaltbehind.
5.Thereisnotransportmechanismofliquidwatervaporacross theCO2–brineinterfaceandhencenotransportmechanismof saltintotheintotheCO2flowchannels–theflowchannelsserve forwatervaportransport,butstayopensincesaltprecipitates intheresidualbrinephase.
brine
CO2
q
q
SC>
crq
SC~
q
crq
SC<
q
cruniform prec. local prec. prec. at inj. point
capillary-driven
back flow
evaporation
flow
channels
Fig.10. Toprow:schematicviewofthedifferentflowregimesthatdeterminethe precipitationpatternandarecharacterizedbytheflowratewithrespecttoacritical flowrateqcr.Bottomrow:schematiccross-sectionalcapillary-drivenbrinetransport asdescribedinthetext.
6.Becauseofthewellseparatedtimescalesofviscous displace-mentandevaporation,themaximumporevolumethatcanbe filledbyprecipitateisthevolumecorrespondingtotheresidual brinesaturation,SW,res.We conclude:Ssalt,max=SW,res.InBerea sandstonewetypicallyfindSW,res≈0.2,whichcorrespondsto themaximumobservedsaltaccumulationinthepresentstudy.
7. Summaryandconclusions
Insummary,weinvestigatedconsequencesofdry-zone forma-tioninthevicinityofgasinjectionandproductionwells.Incore flood experimentswe injected dry SCCO2 into brine-saturated sandstone samples and reached complete dry-out. During the floodswemeasuredeffectivepermeabilityandfluidandsalt satu-rations.
Wefoundthattimescalesofviscousdisplacementanddrying arepracticallywellseparates.Twomechanismsturnedouttobeof importance:(1)macroscopicsolutetransportduetocapillary pres-suregradients,whichdeterminesthemacroscopicsaltdistribution, and(2)thepore-scalearrangementoffluidphasesduringviscous displacementandthedryingprocess.Suchlocaleffectsdetermine effectivepermeability,theporosity–permeabilityrelationshipand probablythemaximumpossiblesaturationofsaltintheporespace. Theprincipalmechanismofsolutetransportandthecondition underwhichlocalprecipitationoccurshavebeeninvestigatedby experimentsandnumericalsimulations.Theresultsare schemati-callydisplayedinFig.10.Weidentifiedtheoriginofacriticalflow rateabove whichsalt precipitateshomogeneously ona macro-scopicscale.Below thecritical flowrate,capillary-induced back
flowoftheremainingbrinephasetransportssolutesinthe direc-tionoftheinjectionpoint,wheresalteventuallyprecipitates.We furtheridentifiedthelengthscaleoverwhichsolutescan poten-tiallybetransported asafunctionofinjectionrate.Thezoneof attractionhasbeenfoundtobe0.4mforthedescribed experimen-talsituationandcanreachseveralmetersdependingontheflow rate.Duetocountercurrentflow,theamountofprecipitateper unitvolumecanexceedthevolumeofsaltoriginallydissolvedin thebrineintherespectivevolume.
From the presented experiments we calculated the permeability–porosity relationship, K(), describing the effect ofprecipitationinsandstoneundertherespectiveflowconditions. Despitetheobservedstrongreductionsofabsolutepermeability, theeffectiveCO2permeabilityincreasedduringtheexperimentin allcases.Thisrelativelymildimpactofprecipitationonthesample permeabilitycanbeattributedtotheobservedlocalprecipitation pattern;saltprecipitatesinthebrinephaseandhenceinthe vicin-ityofCO2-conductingchannels,leavingthesechannelsessentially open.
Theresultsofthestudyareofdirectrelevancefortherisk assess-mentofinjectionoperations,andareofpracticalusedforinjectivity modeling.Forthepredictionofmacroscopicsalttransportandthe resultingporosityreductions,injectionratesandeffective evapo-rationratesneedtobetakenintoaccount.Thedimensionofthe affectedzone hasbeen estimatedto bein theorder of several centimeterstometers,whichisvaluableinputforanadequate grid-dingaroundgasinjectorsandproducersinreservoirmodeling.For similarrocktypes,therespectivepermeabilityreduction canbe modeledbytheobtainedK()relationship.
Saltprecipitationinsimilarrocktypeswillleadtoan absolute-permeabilityreduction,buttoanimprovingeffectivepermeability duringtheinjectionprocess.Forthatreason,weexpectarelatively mildimpactofsaltprecipitationoninjectivitycomparedtothecase ofmulti-modalcarbonatesasinvestigatedinacompanionpaperby Ottetal.(2014).
Acknowledgments
The authorsthank Steffen Bergand JeroenSnippe for fruit-fuldiscussionsand forreviewingthemanuscript.Fons Marcelis isacknowledgedforsamplecharacterizationandpreparationand PacelliZithaforcontinuoussupportanddiscussions.
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