Patryk Przygocki
Design of high energy hy brid capacitors and ageing analysis by electrochemical
on-line mass spectrometry
P r o j e k t o w a n i e w y s o k o e n e r g e t y c z n y c h k o n d e n s a t o r ó w h y b r y d o w y c h o r a z a n a l i z a p r o c e s ó w s t a r z e n i a z u ż y c i e m e l e k t r o c h e m i c z n e j
s p e k t r o m e t r i i m a s w c z a s i e r z e c z y w i s t y m
DOCTORAL DISSERTATION
Pro moter:
prof. François Béguin
A ss i st i ng Pr o mo t e r:
d r Qa ma r Abb a s
P o zna ń 2018
F
ACULTY OFC
HEMICALT
ECHNOLOGYI
NSTITUTE OF CHEMISTRY AND TECHNICAL ELECTROCHEMISTRYF
IELD OF STUDY: C
HEMICALT
ECHNOLOGYPatr yk Prz ygocki 2 Badania do niniejszej pracy prowadzone były przy wsparciu projektu OPUS UMO-2014/15/B/ST4/04957 finansowanego przez Narodowe Centrum Nauki (NCN) w Polsce.
Kierownik projektu: Profesor François Béguin
This thesis research was supported by the OPUS project UMO-2014/15/B/ST4/04957 funded by the National Science Centre in Poland.
Project leader: Professor François Béguin
Patr yk Prz ygocki 3 Badania do niniejszej pracy były częściowo prowadzone przy wsparciu przez projekt ECOLCAP realizowanego w ramach Programu Welcome, finansowanego przez Fundację Nauki Polskiej (FNP) zgodnie z Działaniem 1.2. „Wzmocnienie potencjału kadrowego nauki”, Programu Operacyjnego Innowacyjna Gospodarka wspieranego przez Unię Europejską.
Kierownik projektu: Profesor François Béguin
A part of this research was supported by the ECOLCAP project funded in the frame of the Welcome Programme implemented by the Foundation for Polish Science (FNP) within the Measure 1.2. ‘Strengthening the human resources potential of science’, of the Innovative Economy Operational Programme supported by European Union.
Project leader: Professor François Béguin
Patr yk Prz ygocki 4 I am grateful to the promoter of this thesis - Prof. François Béguin for unmeasured time and invaluable guidance he has put into this work.
Merci!
My gratitude is dedicated to Prof. Elżbieta Frąckowiak for encouraging me to develop the knowledge in electrochemistry.
Dziękuję!
I am thankful to dr Qamar Abbas for his help and full commitment to my PhD work.
Thank you!
I would like to express my gratitude to dr Paula Ratajczak for her support and contribution into work related with the ageing analysis of electrochemical capacitors.
Dziękuję!
I would like to also acknowledge all the present and former members
of the Power Sources Group at the Poznan University of Technology.
Patr yk Prz ygocki 5
Table of Contents
General introduction ... 8
Chapter I... 16
Literature review 1. Introduction ... 17
2. Electrochemical capacitors ... 17
2.1 Models of the electrical double-layer ... 17
2.2 Electrical double-layer capacitors ... 20
3. Activated carbon electrodes for electrochemical capacitors ... 23
3.1 Porous texture of activated carbons ... 24
3.2 Effect of porous texture of activated carbons on capacitance ... 30
3.3 Surface functionality of carbons ... 32
3.4 Oxidation of activated carbons ... 35
4. Classification of electrochemical capacitors in aqueous electrolytes ... 37
4.1 Electrochemical capacitors with symmetric carbon electrodes ... 38
4.2 Electrochemical capacitors with asymmetric electrodes ... 39
4.3 Hybrid electrochemical capacitors in aqueous electrolytes ... 40
5. Aqueous electrolytes for ECs based on carbon electrodes ... 43
5.1 High voltage ECs using neutral aqueous electrolytes ... 43
5.2 Redox-active aqueous electrolytes ... 46
6. Analysis of electrochemical capacitors ageing in aqueous electrolytes ... 51
7. Conclusion and perspectives ... 55
Chapter II ... 56
Appropriate methods for evaluating the efficiency and capacitive behavior of different types of supercapacitors 1. Summary of the publication ... 57
2. Publication ... 59
Patr yk Prz ygocki 6
Chapter III………..…60
Confinement of iodides in carbon porosity to prevent from positive electrode oxidation in high voltage aqueous hybrid electrochemical capacitors 1. Summary of the publication ... 61
2. Publication ... 64
Chapter IV ... 65
Capacitance enhancement of hybrid electrochemical capacitor with asymmetric carbon electrodes configuration in neutral aqueous electrolyte 1. Summary of the publication ... 66
2. Publication ... 69
Chapter V ... 70
Environmentally friendly and cost-effective aqueous electrolyte for high-energy electrochemical capacitor with asymmetric carbon electrodes operating at sub-ambient temperature 1. Introduction ... 71
2. Conductivity and thermal behaviour of aqueous solutions based on choline salts ... 72
3. Performance of the symmetric and hybrid capacitors at room temperature ... 74
4. Electrochemical performance of symmetric and asymmetric hybrid pouch cells at low temperature ... 79
5. Conclusions ... 85
6. Experimental ... 85
6.1 Preparation and properties of the aqueous electrolytes ... 85
6.2 Manufacturing of electrodes and cells ... 86
6.3 Electrochemical investigations of electrodes and cells ... 87
Chapter VI ... 89
Self-consistent approach based on using electrochemical mass spectrometry (EMS) to analyze the degradation phenomena taking place during ageing of electrochemical capacitors in aqueous electrolyte 1. Introduction ... 90
2. Identification of the reactions contributing to the leakage current profile during ECs ageing ... 91
3. Qualitative and quantitative analysis of the reactions taking place during ECs ageing .... 94
Patr yk Prz ygocki 7 4. Analysis of the leakage current resulting of a charge distribution mechanism during ECs
ageing ... 100
5. Calculation of the residual charge spent for other parasitic reactions taking into account all the already analyzed contributions ... 102
6. Conclusions ... 104
7. Experimental ... 105
7.1 Electrodes, electrolyte and cell assembly ... 105
7.2 EMS measurements ... 106
7.3 Post-mortem analysis of electrodes by TPD ... 107
General conclusion... 108
Symbols and abbreviations ... 112
References ... 117
Scientific achievements ... 126
Abstract ... 131
Streszczenie... 136
Co-authorship statements ... 141
Patr yk Prz ygocki 8
General introduction
Patr yk Prz ygocki 9 The industrial development of western countries in the second half of the twentieth century, followed later by the development of China and other countries, is at the origin of a global rise of fossil fuels consumption and green-house gases emissions. Considering the fact that these fuels draw on finite resources which will be eventually emptied, and taking into account all the ecological issues related with global warming and air pollution, it is a duty of humans’ population to reduce dramatically their usage, either by improving the efficiency of energy production systems and/or by introducing renewables (sun, wind, water, …) in the energy mix.
One possible concept to improve energy efficiency is based on collecting unused or spoiled energy (heat, mechanical) and to use it when needed; for example, in a vehicle, the energy harvested during braking can be stored in a battery, and then used in an electric motor during the acceleration steps of the vehicle. Similarly, the strong dependence of renewables on the geographical location, climate and day/night cycles imposes the concept of Smart grid for an optimized utilization of these energy resources. Here again, energy storage systems are unavoidable to store the energy when it is produced and not needed, and to deliver it when it is demanded. Hence, energy storage appears as an unavoidable solution to improve energy management, and by this way reduce the dependence to fossil fuels.
Energy storage systems can be classified into two main categories: thermal (TES) and electrical
(EES). The main TES technologies include heat storage (energy is stored through the temperature
difference of storage means), latent storage (the phase of the thermal medium is changed during
the energy storage process) and thermochemical energy storage (the collected heat is used to
initiate a reversible endothermic reaction). Although TES is important for the integration of
renewable energy sources like sunlight and geothermal heat, it is still required to reduce heat losses
in order to enable its commercial application. Besides, EES includes all the technologies which
accept and return the stored energy as electric power. In general, it can be divided into mechanical
energy storage systems (pumped-hydro storage- PHS, compressed air energy storage – CAES,
flywheel energy storage – FES), superconducting magnetic energy storage (SMES), and
electrochemical energy storage (EES). For large scale energy storage, the most mature and widely
used technology is pumped hydro storage (PHS). It is utilized to store excess energy and supply
high peak demands by pumping water from a lower reservoir to an upper one and using the gravity
force from the upper to the lower reservoir to activate turbines which generate electricity. Although
Patr yk Prz ygocki 10 there are more than 300 PHS installations around the world, the scarcity and strong topographical dependence of available areas for two large reservoirs, together with the high construction cost makes PHS not a perfect energy storage system. Compressed air energy storage (CAES) is another large scale EES system in which energy is stored by compressing air in an underground cavity.
Unfortunately, there are only 2 plants constructed in the world, hence this technology is considered to be under research now due to the difficulty to find adapted locations. Flywheel energy storage (FES), which works by accelerating a rotor (flywheel) to a very high speed and maintaining the energy in the system as rotational energy, is another approach developed for energy storage.
However, the presence of friction forces significantly lowers their efficiency (even down to 45%
after 2 days) and increases their stand-by losses what makes them not suitable for long term storage. Besides, in superconducting magnetic energy storage (SMES), the energy is stored in the magnetic field created by a direct current using a superconducting coil cryogenically cooled below its superconducting critical temperature. The advantages of this system include fast response time (from 1 to 5 ms), high energy storage efficiency (more than 95%) and life time reaching around 30 years. However, due to high processing cost of SMES devices, this concept is still under research development, but mentioned advantages make this kind of energy storage system promising for the integrated application to smart grid.
Accumulators (currently called batteries) and electrochemical capacitors (ECs) belong to
electrochemical energy storage (EES) systems, which is a group of devices knowing recently a
significant development. Energy storage in batteries (Lead-acid, Ni-Cd, Ni-MH, lithium-ion
batteries (LIBs) …) is based on diffusion-controlled redox reactions occurring within electrode
materials. As a consequence of this charge storage mechanism, the energy density of LIBs can
reach high values (up to 240 Wh kg
-1), yet the power density is relatively low (not higher than 3
kW kg
-1) and the lifespan short (usually not more than a few thousand cycles). Small LIBs are
successfully applied in mobile phones, laptops, cameras, whereas bigger ones are used also in
traction applications for electric and hybrid vehicles as well as for standby power. Besides,
electrical double-layer capacitors are devices with high capacitance, low internal resistance and
consequently ultrahigh power density (up to 40 kW kg
-1), and extremely long lifespan. Such good
properties are owing to the electrostatic accumulation of ions, without any electronic transfer, at
the surface of electrodes. ECs are generally applied when high power is needed for short periods
Patr yk Prz ygocki 11 of time, e.g., forklifts, harbour cranes, security systems in aircrafts or portable devices (such as laptops and smartphones). They are also utilized for kinetic energy recovery system (KERS, also called regenerative braking) in automobiles, buses and tramways, providing then power impulses for acceleration, enabling by this way a reduction of fuel consumption. However, the relatively low energy density (ca. ten times lower than in batteries) and high cost per kWh of EDLCs (electrical double-layer capacitors e.g., 5 times higher than lead-acid batteries) are significant disadvantages of ECs which limit the spectrum of their applications.
The energy density of ECs, expressed by the equation E = ½ CU
2, is determined by the operating voltage U (which depends on the stability window of the electrolyte) and the capacitance C (which is mainly controlled by the electrode material). Therefore, high specific surface area (up to 2000 m
2g
-1) activated carbon (AC) electrodes and organic electrolytes (allowing cell voltage up to 2.7- 2.8 V to be reached) are the most popular components of commercially available ECs. However, due to the high toxicity and flammability of organic solvents (e.g., acetonitrile) and high cost of cells production, requiring assembling under inert atmosphere and extensive drying of electrodes, more eco-friendly technologies are strongly desirable. Therefore, nowadays important research efforts are focused on enhancing ECs energy density, while utilizing sustainable and, what is crucial, cheap components in order to realize environmentally friendly systems.
Considering the aforementioned formula of energy density, in the recent years, the interest for aqueous solutions in AC/AC electrochemical capacitors has been revived by using i) neutral salts (Li
2SO
4, Na
2SO
4, K
2SO
4, …) enabling to enhance the voltage U up to 1.5 – 1.6 V, owing to a high overpotential of water reduction in the porosity of the negative AC electrode; ii) redox electrolytes (e.g., KI) enabling to enhance C, owing to the hybridization between a battery-type positive electrode and a typical EDL negative one; iii) bi-functional electrolytes (i.e. Li
2SO
4+ KI) merging the advantages of high voltage owing to the supporting electrolyte (i.e. Li
2SO
4) and high capacitance owing to electrodes hybridization provided by e.g., iodide redox species.
However, several researches in the literature wrongly report the capacitance values and mostly
ignore the energy efficiency of electrochemical capacitors in aqueous electrolyte. In addition, there
is a lack of understanding the charge storage mechanisms at each electrode in hybrid cells
implementing aqueous potassium iodide. Furthermore, the relatively low solubility of electrolytes
Patr yk Prz ygocki 12 based on alkali sulfates and their freezing close to sub-zero temperatures (ca. -10°C for 1 mol L
-1Li
2SO
4) is a bottleneck in the development of such capacitors using water-based media. Therefore, in-depth study leading to better understanding the mechanisms which govern the ECs operation and proposing new strategies for the improvement of the electrochemical performance of ECs in aqueous electrolyte is required. In order to meet these challenges, the main objectives of the doctoral thesis are i) to establish an appropriate method for the evaluation of capacitance and efficiency of ECs based on aqueous electrolytes ii) to improve the ECs performance by designing environmentally friendly hybrid cells implementing bi-functional electrolytes which enable to obtain high cell capacitance (and energy) and cover the domain of the low temperatures and iii) to get an insight on the ageing processes within the ECs based on aqueous electrolyte using Electrochemical Mass Spectrometry (EMS).
Overall, the dissertation is divided into six chapters:
The first chapter introduces the literature background on electrochemical capacitors, including the models of the electrical-double layer, the principle of cells operation and the description of their most important properties (energy, power, capacitance, time constant). A special attention is paid to the activated carbon due to the fact that it is the most commonly utilized material for electrodes preparation. The state-of-the-art on ECs using aqueous electrolytes is introduced with the emphasis on neutral salts-, redox-active based ones and the combination of both (bi-functional electrolytes) to show the pros and cons of systems based on these electrolytes. Moreover, a systematic ECs classification is presented focusing on different charge storage mechanisms of various kinds of cells and their proper nomenclature. Besides, the review on ECs ends with the description of ageing analysis for the cells in aqueous electrolyte to bring the knowledge about the possible reasons and effects of this phenomenon.
The second chapter includes a summary of the publication entitled “Appropriate methods for
evaluating the efficiency and capacitive behavior of different types of supercapacitors” together
with the publication itself as attachment. Due to the fact that electrochemical capacitors using
neutral aqueous electrolytes often behave differently from an ideal capacitor (displaying non-
linear galvanostatic charge/discharge profiles or non-rectangular cyclic voltammograms), their
characteristics should be evaluated very carefully. Therefore, this chapter is dedicated to the
Patr yk Prz ygocki 13 description of problems encountered when using the traditional evaluation methods and also to the proper calculation methodology of capacitance and efficiency. It is then shown that some metrics are wrongly used in the literature, especially when the specific capacitance is reported for battery- type electrodes which do not display capacitance. Hence, exemplary calculations of efficiency and capacitance are documented for the cells in organic, ionic liquids, aqueous neutral and redox-active electrolytes. This methodology will be further applied in the next sections of the manuscript.
Due to the relatively high scarcity and cost of lithium sulphate, the chapter III deals with the implementation of manganese sulfate as supporting electrolyte for hybrid carbon/carbon cells. It presents a summary of the publication entitled “Confinement of iodides in carbon porosity to prevent from positive electrode oxidation in high voltage aqueous hybrid electrochemical capacitors” together with the publication which is attached. Manganese sulfate was selected for its low cost, high abundance, environmentally friendly character and slightly acidic pH of the aqueous solution (pH = 3), which allows to enhance the iodide activity (when used with KI). The state of iodine-based species in the positive carbon electrode extracted from hybrid cells is analysed by Raman spectroscopy. Moreover, post-mortem investigations are performed on aged positive electrodes in both MnSO
4and MnSO
4+KI by gas adsorption, temperature programmed desorption (TPD) and energy dispersive spectrometry (EDS). The obtained results help in understanding the reasons of much better performance of the hybrid cell utilizing MnSO
4+KI than the symmetric cell based on aqueous solution of MnSO
4. It will be also shown that, owing to the more pronounced redox activity of the iodide species at slightly acidic pH, higher capacitance is obtained in the hybrid cell using MnSO
4+KI as compared to Li
2SO
4+KI.
The fourth chapter introduces the advantages of an asymmetric configuration of AC electrodes for
improving the electrochemical performance of hybrid capacitors in aqueous Li
2SO
4+KI bi-
functional electrolyte. It contains a summary of the publication entitled “Capacitance
enhancement of hybrid electrochemical capacitor with asymmetric carbon electrodes
configuration in neutral aqueous electrolyte” together with the publication itself. Based on the
requirements for optimizing the performance of the two electrodes in this hybrid cell, the idea is
to implement a microporous carbon for the negative electrode in order to enhance its EDL
capacitance and a micro/mesoporous carbon for the positive electrode to better trap bulky
polyiodides within the porosity. Owing to the adapted porosity of both electrodes, it is expected
Patr yk Prz ygocki 14 that the cell will display better electrochemical characteristics during ageing (both lower capacitance drop and resistance increase).
Although it was definitely proved in the previous chapters that hybrid cells using an aqueous bi- functional electrolyte may serve as a promising eco-friendly alternative to capacitors in organic electrolytes, their poor performance at sub-zero temperatures remains a cornerstone. Few strategies to extend the application of cells using aqueous electrolyte to low temperatures have been proposed in the literature, but none of them is satisfactory due to the implementation of highly diluted and low conductivity solutions. In order to solve these issues, an alternative, cheap and eco-friendly aqueous electrolyte containing choline nitrate and choline iodide is proposed in chapter V to realize a hybrid cell working safely down to -40°C. The low temperature properties of choline nitrate/choline iodide mixture are analysed by differential scanning calorimetry (DSC). Then, the electrochemical performance of the AC/AC cell using the selected mixture is extensively studied in the temperature range from -40°C to +24°C. Finally, it is attempted to improve the characteristics of the described system by i) implementing different carbons with a proper porous texture adapted to the species stored in each electrode and ii) by realizing pouch cell models of the two-electrode devices.
The objective of chapter VI is both to identify and quantify the reactions and other kinds of
processes occurring at the carbon/electrolyte interface of both electrodes during ageing of AC/AC
capacitors in a water-based medium. For this purpose, potentiostatic floating is applied to AC/AC
cells in aqueous Li
2SO
4, and the thereof produced gases are analysed by mass spectrometry, while
pressure inside the cells is simultaneously monitored. The carbon electrodes are analysed by
temperature programmed desorption after the floating period in order to get an insight on the
surface functionality modifications during ageing. The analysis of all the obtained data relies on
the quantitative estimation of the charge calculated from the leakage current (during floating at 1.5
V) and the amount of charge spent for the production of gases, oxidation of both electrodes surface
and other parasitic reactions like ionic charge diffusion and charge distribution. Such approach is
expected to facilitate the understanding of the various processes/reactions taking place during
ageing of ECs in aqueous electrolytes, and to further contribute to determining strategies for
improvement of their performance.
Patr yk Prz ygocki 15
The manuscript ends with a general conclusion which highlights and discusses the most important
results presented in the manuscript. Finally, perspectives for further research work in the field of
electrochemical capacitors based on aqueous electrolytes are suggested.
Patr yk Prz ygocki 16
Chapter I
Literature review
Patr yk Prz ygocki 17
1. Introduction
This bibliography part aims at providing the available state-of-the-art on electrochemical capacitors (ECs) in aqueous electrolytes. Therefore, it will first introduce briefly the general properties of electrical double-layer capacitors, and then quickly shift to describing the properties of activated carbons used for electrodes manufacturing, and particularly their porous texture and surface functionality, which strongly affect the ECs performance. Then the properties and operation mechanisms of symmetric and hybrid ECs in neutral aqueous electrolytes will be extensively presented with special emphasis on the advantages of using bi-functional electrolytes (including a support salt and a source of redox active species) and on the degradation mechanisms occurring during ageing of ECs in aqueous media.
2. Electrochemical capacitors
2.1 Models of the electrical double-layer
Helmholtz was the first scientist who suggested a charge separation model in 1853, to explain that
the interface between a polarized metallic plate and an electrolytic solution has the ability to store
electric charges. It was the beginning of the so-called electrical double-layer (EDL) model which
got its name from the two compact layers of charges of opposite signs at the electrode/electrolyte
interface (Fig. 1a). However, in this model, both diffusion of ions and thermal motions in the
electrolyte, and the interaction between the electrode and the dipole moment of the solvent
molecules were neglected [1, 2]. Between 1910 and 1913, Gouy and Chapman proposed the so-
called diffuse double-layer model where ions serve as point charges which are included within a
single diffuse layer (Fig. 1b). In this model, the thermal motion of ions encapsulated in the charged
surface was taken into account. However, it was not satisfactory enough to give an insight on the
actual capacity-potential curves which were experimentally established [3, 4]. Later, after
modifying the previously described models, Stern distinguished between the ions which adhere to
the electrode surface, as it was suggested by Helmholtz, and ions forming a diffuse layer (Fig. 1c)
[5]. In the Stern model, two capacitors in series are effectively operating in determining the total
capacitance of the interface, and the differential capacitance of the double layer C
Sis expressed by
equation (1):
Patr yk Prz ygocki 18
= + (1)
where C
His the capacitance due to the charges in the outer Helmholtz plane (OHP) and C
Gis the capacitance due to the charges in the diffuse layer.
In 1947, Grahame proposed an improved model in which ions (but not solvent molecules) or some uncharged species occupy the closest region to the electrode [6]. The ions in direct contact with the electrode are called to be specifically adsorbed. In this model, it is possible to distinguish three different contributions:
• the inner Helmholtz plane (IHP), which passes through the centres of the specifically adsorbed ions,
• the outer Helmholtz plane (OHP), which passes through the centres of solvated ions,
• the diffuse layer: located from the OHP to the bulk solution.
Figure 1. Models of the electrical double-layer a) Helmholtz model, b) Gouy-Chapman model,
c) Gouy-Chapman-Stern model [1].
Patr yk Przygo cki 19 Nowadays, another EDL model proposed by Bockris, Devanatham and Muller (BDM) takes into account the predominant role of the solvent at the electrode/electrolyte interface (Fig. 2). It claims that solvent molecules reorient depending on the charges excess on the electrode and the presence or absence of specifically adsorbed ions on the surface. The presence of primary and secondary water layer is distinguished in this model, being the main difference from the Grahame’s one. The water molecules form an oriented layer on most of the electrode surface, and at certain sites they are replaced by specifically adsorbed anions that have shed their hydration shell [7].
The mechanism of double-layer capacitance relies on storing charges by reversible electrostatic adsorption of ions of the electrolyte onto an electrode. Due to the charge separation occurring on polarization at the electrode-electrolyte interface, the double-layer capacitance C is given by equation (2) [8]:
C = A (2)
Figure 2. Graphical illustration of the BDM model [adapted from 7].
Patr yk Prz ygocki 20 where ε
ris the relative dielectric constant of the electrolyte, ε
0the dielectric constant in vacuum, d is the thickness of the double-layer and A is the available surface area of the electrode/electrolyte interface [8].
2.2 Electrical double-layer capacitors
An electrical double-layer capacitor (EDLC) consists of two high surface area carbon electrodes of and a porous membrane immersed in an ionically conductive electrolyte (Fig. 3) [1]; the separator electronically insulates the electrodes while allowing diffusion of ions between the compartments.
The capacitance C is the device characteristic (expressed in F) which correlates the electrical charge Q with the applied voltage U. For the voltage range of a test (from U
1to U
2), C is calculated accordingly to equation (3) [10]:
C =
∆∆
=
∆∆