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Lecture No. 22: Cavitation

Lecture No. 22: Cavitation –– Physical basics Physical basics –– Hydrodynamic Hydrodynamic consequences

consequences J. A. Szantyr J. A. Szantyr

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Plan of the lecture Plan of the lecture

1. Definition of cavitation 1. Definition of cavitation 2. Cavitation inception 2. Cavitation inception 3. Forms of cavitation 3. Forms of cavitation

-- sheet cavitationsheet cavitation -- bubble cavitationbubble cavitation -- vortex cavitationvortex cavitation -- vortex cavitationvortex cavitation

-- transient forms of cavitationtransient forms of cavitation 4. Consequences of cavitation

4. Consequences of cavitation

-- reduction of efficiency of the fluid flow machineryreduction of efficiency of the fluid flow machinery -- cavitation erosioncavitation erosion

-- noise and vibrationnoise and vibration 5. Conclusion

5. Conclusion

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Definition of cavitation Definition of cavitation

Cavitation is the phenomenon of the dynamic growth and Cavitation is the phenomenon of the dynamic growth and decay of vapour

decay of vapour--gas bubbles in the liquid, generated by the gas bubbles in the liquid, generated by the changes in pressure at (almost) constant temperature.

changes in pressure at (almost) constant temperature.

The process of cavitation is controlled by:

The process of cavitation is controlled by:

•• diffusion/degassingdiffusion/degassing

•• evaporation/condensationevaporation/condensation

•• inertia of the fluidinertia of the fluid

•• surface tensionsurface tension

•• adhesionadhesion

•• viscosity of the fluidviscosity of the fluid

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Cavitation may occur in:

Cavitation may occur in:

•• liquid gases liquid gases – – rocket fuel, rocket fuel,

•• liquid metals liquid metals – – coolants in nuclear reactors, coolants in nuclear reactors,

•• natural liquids natural liquids – – working fluids in hydraulic working fluids in hydraulic machines (e.g. fuel in a Diesel engine),

machines (e.g. fuel in a Diesel engine), machines (e.g. fuel in a Diesel engine), machines (e.g. fuel in a Diesel engine),

•• blood blood – – in the flow through an artificial heart in the flow through an artificial heart valve.

valve.

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The parameter describing similarity of the cavitation The parameter describing similarity of the cavitation phenomena is the cavitation number (or index)

phenomena is the cavitation number (or index) σσ

2

12 U p p v

σ

=

ρ

where:

where: pp –– pressure in the given point of flowpressure in the given point of flow

p

v -- critical vapour pressure, about 2000 [Pa]critical vapour pressure, about 2000 [Pa]

U

U –– velocity of flowvelocity of flow ρ

ρ –– density of liquiddensity of liquid ρ

ρ –– density of liquiddensity of liquid

The simplified condition of cavitation inception has the form:

The simplified condition of cavitation inception has the form:

2 2

12

12 U

p p

U p

Cp p v

σ ρ ρ

= −

− ≥

= or:or:

p

v

p ≤

where:

where:

p

-- pressure „far in front” of the objectpressure „far in front” of the object p

p –– pressure in the considered point on the objectpressure in the considered point on the object

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Approximate assessment of the cavitation inception and its Approximate assessment of the cavitation inception and its extent in different operating conditions of a profile

extent in different operating conditions of a profile

Cavitation diagram of a Cavitation diagram of a profile

profile

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Inception of cavitation Inception of cavitation

Inception of cavitation Inception of cavitation occurs when the micro occurs when the micro-- bubbles naturally

bubbles naturally

contained in a liquid are contained in a liquid are destabilised

destabilised

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Distribution of micro

Distribution of micro--bubblesbubbles

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The history of growth and decay of the cavitation bubble The history of growth and decay of the cavitation bubble

ρ ρ

µ R p

v

p

g

p A

dt dR R

dt dR dt

R R d

− +

=

 +

 

 + 

2 2 4

3

2

2 2

Rayleigh

Rayleigh--Plesset equationPlesset equation

R

R –– radius of the bubbleradius of the bubble A

A –– surface tension of the liquidsurface tension of the liquid

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History of growth and decay of cavitation bubbles of diferent History of growth and decay of cavitation bubbles of diferent

initial radii initial radii

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Comparison of the calculated and observed cavitation extent Comparison of the calculated and observed cavitation extent

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Forms of cavitation Forms of cavitation

Sheet cavitation Sheet cavitation

High tension in fluid, High tension in fluid, acting sufficiently long acting sufficiently long to destabilize most of to destabilize most of the micro

the micro--bubbles bubbles

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Computational Computational

determination of sheet determination of sheet cavitation on the ship cavitation on the ship propeller blade,

propeller blade,

compared with the compared with the experimental

experimental

observation

observation

observation

observation

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Forms of cavitation Forms of cavitation

Bubble cavitation Bubble cavitation

Low tension in the liquid, Low tension in the liquid, destabilising only the

destabilising only the destabilising only the destabilising only the largest micro

largest micro--bubbles, bubbles, which are few and far which are few and far between

between

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Forms of cavitation Forms of cavitation

Vortex cavitation

Vortex cavitation

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Mechanism of the vortex cavitation inception

Mechanism of the vortex cavitation inception

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Ship propeller

Ship propeller – – ruder configuration ruder configuration

(21)

The cavitating tip vortex on a ship propeller deformed The cavitating tip vortex on a ship propeller deformed by the rudder interaction

by the rudder interaction

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With rudder

With rudder

Without rudder

Without rudder

Point no

A1[kPa] A2[kPa] A1[kPa] A2[kPa]

Pressure pulses generated by the cavitating tip vortex with and without rudder interaction

1 0.976 0.773 0.730 0.569

2 2.630 2.960 1.963 2.310

3 2.731 3.036 1.560 2.071

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Transient forms of cavitation Transient forms of cavitation

Cloud cavitation Cloud cavitation

Increase of pressure in the Increase of pressure in the fluid leads to the transient fluid leads to the transient forms of cavitation

forms of cavitation

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Consequences of cavitation Consequences of cavitation

-- reduction in efficiency of the fluid flow reduction in efficiency of the fluid flow machinery

machinery

-- cavitation erosion cavitation erosion

-- noise and vibration noise and vibration

-- cavitation erosion cavitation erosion

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Reduction of efficiency Reduction of efficiency

Dependence of the hydrofoil lift Dependence of the hydrofoil lift coefficient on the cavitation coefficient on the cavitation number and angle of attack number and angle of attack

2 0

2 1 v

p

K p v

ρ σ =

=

Dependence of the hydrofoil Dependence of the hydrofoil drag coefficient on the

drag coefficient on the

cavitation number and angle of cavitation number and angle of attack

attack

(26)

Reduction of efficiency Reduction of efficiency

2 0

1 v p

p v

ρρ ρρ σ

σ σ

σ ====

Dependence of the lift coefficient

Dependence of the lift coefficient CCll on the on the cavitation number

cavitation number σσσσσσσσ for thefor the NACA 4418NACA 4418 profile

profile

2

2 1 ρρρρv

(27)

Influence of cavitation on the ship propeller efficiency

Influence of cavitation on the ship propeller efficiency

(28)

Cavitation erosion Cavitation erosion

The process of decline of a cavitation bubble

near a solid wall

(29)

The final stage of decline of The final stage of decline of the cavitation bubble near the cavitation bubble near the solid wall

the solid wall

(30)

Consequences of the cavitation erosion Consequences of the cavitation erosion

60-meter long damage of the inflow channel of the hydr-electric power station Tarbela Dam in Pakistan

people

digger

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Single erosion pits Single erosion pits

Pit generated by the jet of liquid Pit generated by the jet of liquid passing through a bubble located passing through a bubble located very close to the wall

very close to the wall

Pit generated by the secondary collapse Pit generated by the secondary collapse of the toroidal ring of vortices created of the toroidal ring of vortices created when the collapsing bubble is located a when the collapsing bubble is located a little farther from the wall

little farther from the wall

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Erosion on the ship propeller blades

Erosion on the ship propeller blades

(33)

Noise Noise

( ) t

R F R R R

R

R + + + =

µ ρ ρ

σ ɺ

ɺ ɺ

ɺ 2 4

2

3

2

(34)

Spectrum of noise generated by a ship propeller

Spectrum of noise generated by a ship propeller

(35)

Vibration Vibration

Comparison of the Comparison of the

spectrum of vibration of spectrum of vibration of the turbine inlet pump in the turbine inlet pump in the turbine inlet pump in the turbine inlet pump in Żarnowiec power station Żarnowiec power station during pumping and

during pumping and turbine operation

turbine operation

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Conclusion Conclusion

••AllAll machinesmachines andand devicesdevices inin whichwhich liquidliquid isis thethe workingworking fluid

fluid areare susceptiblesusceptible toto cavitationcavitation..

••CavitationCavitation resultsresults inin seriousserious negativenegative consequencesconsequences,, whichwhich may

may adverselyadversely affectaffect thethe operationoperation andand maymay leadlead toto thethe damage

damage thesethese machinesmachines andand devicesdevices..

••LimitationLimitation oror eliminationelimination ofof cavitationcavitation andand itsits negativenegative consequences

consequences requiresrequires special,special, complicatedcomplicated methodsmethods forfor design

design ofof thesethese machinesmachines andand devices,devices, usingusing modernmodern experimental

experimental techniquestechniques andand thethe mostmost advancedadvanced theoreticaltheoretical and

and numericalnumerical methodsmethods..

damage

damage thesethese machinesmachines andand devicesdevices..

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